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Raymarine ST7000 User Manual

Raymarine ST7000
214 pages
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Autohelm
AutohelmAutohelm
Autohelm
SeaTalk Service Manual
1
Autohelm Inboard Autopilots
(ST6000 and ST7000 systems)
Service Manual
Tom Green 11/02

Table of Contents

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Raymarine ST7000 Specifications

General IconGeneral
BrandRaymarine
ModelST7000
CategoryMarine Equipment
LanguageEnglish

Summary

Autohelm Inboard Autopilots ST6000 and ST7000 Systems Service Manual

Service Manual

Manual for Autohelm Inboard Autopilots covering ST6000 and ST7000 systems.

ST7000 Basic System

1. Service Procedures

Procedures for servicing the ST7000 basic autopilot system.

ST7000 System

1. Introduction

Overview of the ST7000 system manual contents and scope.

2. System Description

Details the modular nature and components of the ST7000 autopilot system.

3. Operating/Calibration Instructions

Covers operation and calibration procedures for the ST7000 system.

3.1 Operation

Explains how to operate the ST7000 autopilot in various modes.

3.2 Operating Hints

Provides guidance on response levels, track, trim, and rudder gain.

3.3 Additional Information for Sailing Vessels

Information relevant to sailing vessels, including Autotack and Wind Trim.

3.4 Calibration

Details recommended settings and mode selection/exit for calibration.

3.5 Automatic Deviation Correction

Procedure to correct the fluxgate compass for magnetic fields.

4. Common System Problems

Lists common problems, their causes, and solutions for the ST7000 system.

5. Track Control Interfacing

Covers interfacing, inverted data, unit conversion, and alarms.

7. Service Visit to a Vessel

General advice for performing a service visit to a vessel.

7.1 Service Visit - Diagnostic Procedure

Outlines the diagnostic procedure to follow during a service visit.

Z082 Control Unit

1. Service Procedures

Procedures for servicing the Z082 Control Unit.

1. Description

Describes the Z082 Control Unit, its compatibility, and technology.

2. Dismantling

Step-by-step guide on how to dismantle the Z082 Control Unit.

3. Reassembly

Step-by-step guide on how to reassemble the Z082 Control Unit.

4. Display Contrast Adjustment

Procedure to adjust the LCD contrast for optimal legibility.

5. Functional Test

Steps for performing a functional test on the Z082 Control Unit.

6. Product History (Z082)

Details product changes and serial numbers for the Z082 Control Unit.

7. Software History (Z082)

Outlines software versions and changes for the Z082 Control Unit.

8. Spares Numbers - Control Unit (Z082)

List of spare parts and their catalogue numbers for the Z082 Control Unit.

2. Technical Information

Technical details including circuit descriptions and component functions.

Z084 Course Computer (24V) & Z083 Course Computer (12V)

1. Service Procedures

Procedures for servicing the Z083 (12V) and Z084 (24V) Course Computers.

1. Description

Describes the ST7000 course computer and power amplifier components.

2. Dismantling

Steps for dismantling the course computer and power amplifier PCBs.

3. Re-assembly

Steps for reassembling the course computer and power amplifier PCBs.

4. Functional Test

Procedure for functionally testing the course computer.

5. Product History Course Computer (Z083 & Z084)

Product history of the Z083 and Z084 Course Computers.

6. Software History (Z083 & Z084)

Software history for the Z083 and Z084 Course Computers.

7. Spares Numbers - Course Computers (Z083 & Z084)

List of spare parts for the Z083 and Z084 Course Computers.

2. Technical Information

Technical details including circuit descriptions and component functions.

ST6000 System

1. Service Procedures

Procedures for servicing the ST6000 System.

1. Introduction

Overview of the ST6000 system manual contents and scope.

2. Systems description

Describes the modular ST6000 autopilot system and compatible drive units.

3. Operating/Calibration Instructions

Covers operation and calibration procedures for the ST6000 system.

3.1 Operation

Explains how to operate the ST6000 autopilot in various modes.

3.2 Additional information for Sailing Vessels

Information relevant to sailing vessels, including Autotack and Wind Trim.

3.3 Operating Hints

Guidance on response, track, waypoint advance, trim, and rudder gain.

3.4 Calibration

Details recommended settings and mode selection/exit for calibration.

3.5 Automatic Deviation Correction

Procedure to correct the fluxgate compass for magnetic fields on the ST6000.

4. Common system problems

Lists common problems, causes, and solutions for the ST6000 system.

5. Track control interfacing

Covers interfacing, data format, units, and alarms for track control.

7. Service Visit to a Vessel

General advice for performing a service visit to a vessel.

ST6000 Control Unit (Z124)

1. Service Procedures

Procedures for servicing the ST6000 Control Unit (Z124).

1. Description

Describes the Z124 Control Unit and its compatibility.

2. Dismantling

Steps to dismantle the Z124 Control Unit.

3. Re-assembly

Steps to reassemble the Z124 Control Unit.

4. Display Contrast adjustment

Procedure to adjust the LCD contrast on the Z124 Control Unit.

4. Z124 Control Unit Functional Test

Functional test procedure for the Z124 Control Unit.

5. Product History - Control Unit (Z124)

Product history of the Z124 Control Unit.

6. Software History - Control Unit (Z124)

Software history for the Z124 Control Unit.

7. Spares numbers - Control unit (Z124)

List of spare parts for the Z124 Control Unit.

2. Technical Information

Technical details including circuit descriptions and component functions.

ST6000 Course Computer (Z123)

1. Service Procedures

Procedures for servicing the ST6000 Course Computer (Z123).

1. Description

Describes the ST6000 Course Computer and its power amplifier.

2. Disassembly

Steps for disassembling the ST6000 Course Computer.

3. Re-assembly

Steps for reassembling the ST6000 Course Computer.

4. Functional Test

Procedure for functionally testing the ST6000 Course Computer.

5. Product History - Course Computer (ST6000)

Product history of the ST6000 Course Computer.

6. Software History - Course Computer (ST6000)

Software history for the ST6000 Course Computer.

7. Spares numbers - Course Computer (ST6000)

List of spare parts for the ST6000 Course Computer.

2. Technical Information

Technical details including circuit descriptions and component functions.

Type CR Interface Box (Z085)

1. Service Procedures

Procedures for servicing the Type CR Interface Box (Z085).

1. Description

Describes the Type CR Interface Box and its use with course computers.

2. Functional Test

Procedure for functionally testing the Type CR Interface Box.

3. Operation with non Autohelm Power Packs

Notes on using the Type CR Interface Box with non-Autohelm power packs.

2. Technical Information

Technical details including circuit descriptions and component functions.

Rudder Reference Transducer (Z131)

Service Procedures

Procedures for servicing the Rudder Reference Transducer (Z131).

1. Description

Describes the Z131 Rudder Reference Transducer and its function.

2. Functional Test

How to functionally test the Z131 Rudder Reference Transducer.

Fluxgate Compass Transducer (Z130)

Service Procedures

Procedures for servicing the Fluxgate Compass Transducer (Z130).

1. Description

Describes the Z130 Fluxgate Compass Transducer and its components.

2. Functional Test

How to functionally test the Z130 Fluxgate Compass Transducer.

3. Magnetic Deviation

Importance of siting and correcting magnetic deviation for the Z130 Fluxgate.

Fluxgate Compass (Z105)

1. Description

Describes the Z105 Fluxgate Compass Transducer and its replacement.

2. Functional Test

How to functionally test the Z105 Fluxgate Compass Transducer.

3. Magnetic Deviation

Importance of siting and correcting magnetic deviation for the Z105 Fluxgate.

Rudder Reference Transducer (Z060)

Service Procedures

Procedures for servicing the Rudder Reference Transducer (Z060).

1. Description and Functional Test

Describes the Z060 Rudder Reference Transducer and how to test it.

2. Resetting Centre Position

Procedure to reset the centre position of the Z060 Rudder Reference Transducer.

3. Product History Rudder Reference (Z060)

Product history for the Z060 Rudder Reference Transducer.

Windvane Transducers (Z080, Z087)

Service Procedures

Procedures for servicing Z080 Masthead and Z087 Pushpit Windvane Transducers.

1. Description

Describes the Z080 and Z087 Windvane Transducers and their compatibility.

2. Functional Test (Z080 Masthead Transducer)

How to test the Z080 Masthead Windvane Transducer.

3. Functional Test (Z087 Pushpit transducer)

How to test the Z087 Pushpit Windvane Transducer.

4. Product History (Z080 Masthead Transducer)

Product history for the Z080 Masthead Transducer.

5. Spares Numbers (Z080 Masthead Transducer)

Spare parts list for the Z080 Masthead Transducer.

Linear Drive Units

Service Procedures

Procedures for servicing Linear Drive Units.

1. Linear Drive Unit

Introduction to the Linear Drive Unit's construction and operation.

2. Inspection

Visual inspection guidelines before servicing Linear Drive Units.

3. Dismantling

Steps for dismantling Linear Drive Units.

4. Re-assembly

Steps for reassembling Linear Drive Units.

5. Operation with non Autohelm Autopilots (24v systems)

Notes on operating Linear Drive Units with non-Autohelm autopilots.

6. Functional Test

Functional test procedure for Linear Drive Units.

7. Product History Type 2 Linear Drive Actuators (Long Stroke) (Z029 & Z032)

Product history for Type 2 Long Stroke Linear Drive Actuators.

8. Product History Type 1 Linear Drive Actuators (Z039)

Product history for Type 1 Linear Drive Actuators.

9. Product History Type 2 Linear Drive Actuators (Short Stroke) (Z058 & Z059)

Product history for Type 2 Short Stroke Linear Drive Actuators.

Rotary Drive Units (Z028, Z031 & Z037)

Service Procedures

Procedures for servicing Rotary Drive Units.

1. Rotary Drive Unit

Introduction to the Rotary Drive Unit's construction and operation.

2. Dismantling

Steps for dismantling Rotary Drive Units.

3. Reassembly

Steps for reassembling Rotary Drive Units.

4. Operation with non Autohelm Autopilots (24v systems)

Notes on operating Rotary Drive Units with non-Autohelm autopilots.

5. Functional Test

Functional test procedure for Rotary Drive Units.

6. Spares numbers - Rotary Drive Units (Z028, Z031, Z037)

Spare parts list for Rotary Drive Units.

Hydraulic Drive Units

Type '0' Piston Pump (Z081) Service Procedures

Service procedures for the Type '0' Piston Pump (Z081).

Constant Running Power Pack (Z064, Z065, Z066, Z067) Service Procedures

Service procedures for Constant Running Power Packs.

Reversing Gear Pump (Z030, Z033, Z041) Service Procedures

Service procedures for Reversing Gear Pumps.

1. Hydraulic Drive Units

Introduction to the three types of hydraulic drive units.

2.1 Dismantling and Reassembly

Steps for dismantling and reassembling Constant Running Power Packs.

3. Reversing Gear Pumps (Z030f Z033, Z041)

Procedures for cleaning and reassembling Reversing Gear Pumps.

4.1 Type '0' Pump Reinstallation

Steps for reinstalling and bleeding the Type '0' Piston Pump.

Inboard/Outboard Drive Unit (Z088)

Service Procedures

Procedures for servicing the Inboard/Outboard Drive Unit (Z088).

1. I/O Drive Unit

Introduction to the I/O Drive Unit and its applications.

2. Motor Replacement (No 17)

Procedures for motor replacement in the I/O Drive Unit.

3. Functional Test

Functional test procedure for the I/O Drive Unit motor and clutch.

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