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Raypak AVIA 264A - User Manual

Raypak AVIA 264A
158 pages
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E󰀨ective: 03-11-22
Replaces: 241807 Rev. 7
P/N: 100-10000111 Rev. 1
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
WARNING: If the information is not followed exactly, a re or explosion may result causing property
damage, personal injury or death.
— Do not store or use gasoline or other flammable vapors and liquids or other combustible materials
in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTALLATION AND
OPERATION MANUAL
Gas-Fired Pool
and Spa Heater
Models 264 and 404

Table of Contents

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Do you have a question about the Raypak AVIA 264A and is the answer not in the manual?

Summary

Quick Start Guide

Installation Clearances

Required space and minimum clearances for installation.

Piping and Water Chemistry

Information on piping, flow rates, and water balance.

Gas and Power Specifications

Details on gas supply, pressure, and electrical requirements.

Venting and Controls

Information on venting materials and control interfaces.

General Safety and Warnings

Hazard Alert Symbols

Defines hazard alert symbols (DANGER, WARNING, CAUTION, NOTE).

Operational Safety Precautions

Essential safety guidelines for heater operation and environment.

Flammable Materials and Gas Leak Detection

Warnings about flammable materials and gas leak procedures.

Installation and Environmental Hazards

Notices on RCF, gas detectors, heat pumps, and water spray.

Water Chemistry and Safety

Spa Safety Guidelines

Guidelines for safe spa water temperatures and usage.

Water Chemistry Recommendations

Table A for recommended water chemistry levels.

Chemical Feeders and Heater Damage

Using chemical devices and avoiding heater damage.

Before Installation Procedures

Equipment Reception and Inspection

Instructions for inspecting and handling incoming equipment.

Technical Specifications

Information on ratings, certifications, power, and temperature.

Qualified Personnel Requirement

Notice for qualified installation personnel only.

Installation Guidelines

Installation Codes and Clearances

Compliance with codes and minimum installation clearances.

Flooring and Outdoor Installation

Installing on combustible flooring and outdoor setup.

Environmental Clearance Warnings

Warnings regarding water spray and heat pump clearances.

Vent Terminal Clearances

U.S. Termination Clearances

Table C for U.S. vent termination clearance requirements.

Canadian Termination Clearances

Table C for Canadian vent termination clearance requirements.

Venting Clearances and Installation

Reduced Clearances to Protected Surfaces

Table D for clearance reductions.

Outdoor Venting Specifics

Clearances for outdoor venting and indoor restrictions.

Combustion and Ventilation Air

Indoor Air Requirements

Table E for net free area for indoor air.

Outdoor Air Requirements

Table F for net free area for outdoor air.

Direct Vent Systems

Instructions for drawing combustion air from outside.

Hurricane Tie-Down Installation

Florida and Texas Building Code

Specific installation requirements for certain regions.

Specifications and Dimensions

Electrical Specifications

Amp draw details for different voltages.

Dimensional Views and Tables

Diagrams and tables for heater dimensions and specs.

Massachusetts Installation Requirements

Specific installation provisions for Massachusetts.

Venting System Requirements

Appliance Categories and Vent Terminations

Categories and types of vent terminations.

Venting Category Requirements

Table H for category requirements and materials.

Vent Terminal Location Requirements

U.S. Vent Termination Rules

Specific rules for vent termination in the U.S.

Canadian Vent Termination Rules

Specific rules for vent termination in Canada.

Vertical Venting Installation

Venting Installation Tips

General advice for vent installation.

Category I Vertical Venting Specifications

Table J for vent size and height.

Horizontal Venting Systems

Horizontal Through-the-Wall Installation

Installation for Category III venting.

Direct Vent Horizontal Installation

Instructions for direct vent horizontal setups.

Category III Venting Specifications

Table K for vent material and length.

Direct Vent Vertical Venting

Horizontal Through-the-Wall Direct Venting Termination

Termination details for horizontal direct vent.

Direct Vent Vertical Installation and Termination

Installation and termination for vertical direct vent.

Gas Supply Connections

Outdoor Installation Precautions

Location advice for outdoor setups.

Supply Pressure and Regulators

Required gas pressure and regulator information.

Flow Rates and Pressure Drops

Min;Max Flow Rates

Table M showing flow rate ranges.

Heat Exchanger Pressure Drops

Table N detailing pressure drops.

Gas Pipe Sizing

Table L for selecting appropriate gas pipe size.

Internal Water Connections

ProTek Shield Assembly

Information on the ProTek Shield and its replacement.

Unitherm Governor Operation

Explanation of the Unitherm Governor's function.

Bypass Valve Systems

Internal Automatic Bypass Valve

Function of the built-in bypass valve.

Auxiliary Bypass Valve Adjustment

Procedure for adjusting the auxiliary bypass valve.

Pressure Relief Valve Installation

Instructions for installing the PRV.

Plumbing Installation Notes

Heater Installation Placement

Notes on avoiding water damage and proper location.

Series Plumbing Configuration

Steps for plumbing pump, filter, and heater in series.

Plumbing Diagrams

Single Pool Heater Installation Diagram

Diagram for a single heater setup.

Multiple Pool Heater Installation Diagram

Diagram for multiple heater setups.

Electrical Wiring Basics

Water;Flue Connection Rotation

How to rotate the control panel and top.

Electrical Power Draw Details

Information on unit's electrical power consumption.

Electrical Wiring Instructions

Transformer Wiring (120;240 V)

Instructions for wiring the transformer.

120 VAC Wiring Procedures

Specific wiring for 120 VAC.

240 VAC Wiring Procedures

Specific wiring for 240 VAC.

Wiring Diagrams

240 V Operation Wiring

Diagram for 240V setup.

120 V Operation Wiring

Diagram for 120V setup.

Control Panel Overview

Location of Controls

Diagrams showing control component locations.

Heater Top Removal Procedure

Steps to remove the heater top.

Control Adjustments and Mode Selection

How to adjust temperature and select operation modes.

Heater Operation Modes

Display Indicators During Heating

How the display shows heating status.

Service Menu Access and Information

Accessing service menus, fault history, voltage, and run times.

Inlet;Outlet Temperature Display

Showing sensed water temperatures.

Heater Status Displays

Vent Temperature Display

Shows sensed temperature in the vent.

Flow Monitoring and Estimation

Monitoring estimated or sensor flow rate.

Volume and Heat Time Estimation

Estimating pool/spa volume and heating time.

Pump Status and Auxiliary Output

Indicating pump speed and auxiliary relay status.

Operation and Service Screen Details

Flame Strength and Supply Voltage

Indicators for flame and voltage status.

Run Counters and Faults History

Tracking operation hours and fault records.

Temperature and Flow Monitoring

Displaying water temps and flow rates.

Volume, Heat Time, Pump Status, Aux Output

Summary of key operational data.

Program Menu Functions

Language and Default Settings

Selecting language and resetting to factory defaults.

Fault Reset and Temperature Display

Clearing faults and changing temperature units.

Setpoint Maximum Adjustments

Adjusting maximum temperature limits for pool/spa.

Programmable Settings

Wi-Fi Reset and Automation Mode

Resetting Wi-Fi and managing automation.

Flow Monitoring and Pump Control

Configuring flow monitoring and pump operation.

Flow Sensor Gain and Water Chemistry

Calibrating flow sensor and managing water chemistry features.

Program Menu Navigation

Operation Mode Selection

Cycling through OFF, SPA, and POOL modes.

Wi-Fi, Automation, and Pump Settings

Managing Wi-Fi, automation, and pump configurations.

Altitude and Water Chemistry Settings

Adjusting altitude and enabling water chemistry features.

Control Lockout Features

Keypad Lockout Mechanism

How the keypad locks and unlocks.

Status and Diagnostics Messages

Table O showing heater status messages.

Heater Status and Fault Messages

Active Fault Messages

Table P listing active faults and causes.

Demand for Heat Messages

Table Q listing conditions during heat demand.

Remote Control Operation

Remote Control Installation and Wiring Notes

Precautions for remote wiring.

Remote Operation Modes

Display states for different modes.

Remote Control Wiring Specifics

2-Wire Remote Control Installation

Setup for 2-wire remote systems.

3-Wire Remote Control Installation

Setup for 3-wire remote systems.

Time Clock and Water Pressure Switch

Time Clock;Firemans Switch Connection

Connecting a time clock or fireman's switch.

Water Pressure Switch Function and Adjustment

Importance and adjustment of the water pressure switch.

High Limit Switches and Gas Pressure

High Limit Switch Removal and Replacement

Steps to replace high limit switches.

Adjusting Gas Valve Manifold Pressure

Procedure for manifold pressure adjustment.

Gas Orifice and Burner Components

Orifice Removal and Selection

Procedures for removing and selecting gas orifices.

Igniter and Burner Removal

Steps for removing igniter and burner.

Component Removal and Cleaning

Combustion Blower and Gas Valve Removal

Procedures for removing these components.

Heat Exchanger Removal and Tube Cleaning

Steps for removing and cleaning the heat exchanger.

Desooting Procedure

How to clean soot from the unit.

Heat Exchanger and Governor Maintenance

Heat Exchanger Reinstallation

Recommended procedure for reinstalling the heat exchanger.

Unitherm Governor Replacement

Steps for replacing the Unitherm Governor.

Operating Instructions

Before Start-Up Checks

Pre-operation checks for burners and water flow.

Start-Up Procedure

Step-by-step guide for starting the heater.

Water Pressure Switch Verification

Importance of the water pressure switch.

Post Start-Up Checks

Checks to perform after the heater has started.

Direct Ignition System Operations

Safety Read Before Lighting

Critical safety warnings before operating the appliance.

Lighting and Shutoff Procedures

Step-by-step guides for lighting and turning off the heater.

French Operating and Shutoff Instructions

French Safety and Start-Up Procedures

Safety and start-up instructions in French.

French Gas Shutoff Procedure

Procedure in French to turn off gas supply.

Maintenance and Care Procedures

Cold Climate Operation and Winterizing

Operating and winterizing advice for cold climates.

Freeze Protection Information

Precautions for preventing freeze-ups.

Troubleshooting Common Issues

Noise and Intermittent Operation

Diagnosing whining noises and heaters turning on/off.

Scale, Sooting, and Slow Heating

Addressing scale, sooting, and slow heating problems.

Leaks, Gaskets, and Refractory Issues

Troubleshooting leaks, gaskets, and refractory damage.

Troubleshooting Flow Charts

Operation and Troubleshooting Flow Chart

A flowchart to guide troubleshooting steps.

Control Logic Flowchart

Visual representation of the heater's control logic.

Control Logic Analysis

Temperature-Resistance Sensor Data

Table for sensor readings.

Fault Message Troubleshooting

Steps for resolving displayed fault messages.

Raymote Wi-Fi Connectivity

Downloading and Installing the Raymote App

Instructions for getting the mobile application.

Raymote User Account Setup

Steps for creating a Raymote app account.

Preparing the Unit for Wi-Fi Connection

Initiating the connection process on the heater.

Adding a New Device to Raymote

Device Check and Linking

Verifying readiness and linking the heater to the app.

Wi-Fi Setup Process

Granting App Permissions

Allowing the app access to necessary data.

Entering Wi-Fi Network Credentials

Connecting to the Wi-Fi network.

iPhone Raymote Device Setup

iPhone App Permissions and Device Check

Granting permissions and checking device status on iPhone.

Wi-Fi Setup for Older iPhones

Wi-Fi Configuration for iPhone 6 and Earlier

Specific steps for older iPhone models.

Raymote App Settings Navigation

Accessing App Settings and Wi-Fi

Navigating to general and Wi-Fi settings.

Selecting Wi-Fi Hotspot and Device Configuration

Hotspot Identification and Connection Notification

Selecting the Wi-Fi hotspot and confirming connection.

Device Configuration Process

Steps to configure the heater with Wi-Fi credentials.

Configuring Your Raymote Device

Setting Up New Device Information

Entering details for new device setup.

Reviewing Device Setup Details

Final review of device configuration.

Raymote Mobile App Navigation

Main Menu Options

Overview of available menu choices.

Heater Selector Interface

Screen for selecting and viewing heater status.

Raymote App Screens Overview

Notification Screen and Alert Identification

Understanding notifications and alerts.

Raymote Automation Features

Setting up automated heater functions.

Pool-Spa Mode Control Screen

Main controls for heater operation.

Raymote Accessories Control

Auxiliary Output Control Options

Controlling auxiliary outputs and external devices.

Resetting Wi-Fi Credentials

Reconnecting Heater to Wi-Fi

Steps to re-establish Wi-Fi connection.

Wi-Fi Reset Menu and Confirmation

Navigating and confirming the reset process.

Reconfiguring Your Raymote Device

Selecting Reconfigure Option

Choosing the reconfigure function in the app.

Starting Device Configuration Process

Initiating the device check and selection.

Wi-Fi Network Setup and Configuration

Setting Wi-Fi Network and Password

Inputting network details.

Device Configuration and Exit to App

Finalizing configuration and returning to the app.

Auxiliary Control Output Functions

Device Relay Integration and Terminals

How the relay works and its connections.

Auxiliary Ratings and Valve Control

Table S and using terminals for valves.

Replacement Parts Information

Manufacturer Contact Details

Information for ordering parts.

Illustrated Parts List - Cabinet

Sheet Metal and Cabinet Components

Part numbers for cabinet sections.

Illustrated Parts List - Heat Exchanger

Heat Exchanger and Related Assemblies

Part numbers for the heat exchanger unit.

Illustrated Parts List - Controls

Control Panel and Display Components

Part numbers for the user interface.

Illustrated Parts List - Ignition

Igniter and Related Components

Part numbers for ignition system parts.

Illustrated Parts List - Venting

Venting System Components

Part numbers for venting parts.

Illustrated Parts List - Water Connections

Water Inlet;Outlet Components

Part numbers for water fittings and adapters.

Illustrated Parts List - Gas and Burner

Burner, Control, Fan, and Gas Valve Parts

Part numbers for burner, control, fan, and gas valve assemblies.

Heat Exchanger Components

Part numbers for heat exchanger parts.

Illustrated Parts List - Miscellaneous

Miscellaneous Components and Touch-Up Paint

Part numbers for switches, paint, etc.

Illustrated Parts List - Pilot and Venting

Pilot, Refractory, and Venting Parts

Part numbers for pilot, refractory, and vent components.

Massachusetts Installation Requirements

Carbon Monoxide Detector Requirements

Mandates for CO detectors and signage.

Gas Pressure Supervision Rules

Regulations on gas pressure switches and regulators.

Limited Warranty Information

Warranty Scope and Effective Date

Details of warranty coverage and start date.

Applicable Warranty Periods

Different warranty terms for various installation types.

California Specific Warranties

Warranty terms for California installations.

Warranty Details and Exclusions

Warranty Exclusions List

Conditions that void the warranty.

Making a Warranty Claim

Procedure for submitting a warranty claim.

Warranty Limitations and Registration

Liability Limitations and Implied Warranties

Legal limitations on warranties.

Product Registration Instructions

How to register the product online.

Raypak AVIA 264A Specifications

General IconGeneral
ModelAVIA 264A
CategoryHeater
Fuel TypeNatural Gas or Propane
Input BTU/hr264, 000
Efficiency90%
Thermal Efficiency90%
Heat Exchanger MaterialCopper
Max Working Pressure (PSI)50
Ignition TypeElectronic
Water Connection2 inches
Vent Size (inches)3

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