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Reese Sidewinder 61302 - User Manual

Reese Sidewinder 61302
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Installation Instructions
Sidewinder
TM
Turret
Part Number:
61302
Turret Shown Assembled With Arm
Equipment Required:
Wrenches: 15/16”
Drill Bits: Not Required
Torque Wrench
INDEX
1. GUIDELINES FOR MATCHING WING SET P. 1-2
2. ASSEMBLY INSTRUCTIONS P. 2
3. LIMITED LIFETIME WARRANTY P. 3
2009, 2014 Cequent Performance Products, Inc - Printed in Mexico Sheet 1 of 3 61302IN 5-28-14 Rev. C
j
Qty. (1) Turret 61302 (Formally ST300)
k
Qty. (1) Upper Wear Plate
l
Qty. (1) Bushing
m
Qty. (1) Hardware Kit
Fastener Kit: 61302F
Do Not Exceed Lower of Towing Vehicle Manufacturer’s Rating,
Trailer Manufacturer’s Rating or
Max Gross
Trailer WT (LB)
Max Pin
WT (LB)
16,000 LB 3,200 LB
Form: F205 Rev A 5-6-05
DEALER/INSTALLER:
(1) Provide this Manual to end user
END USER:
(1) Read and follow this Manual for Sidewinder Turret Installation.
(2) Save this Manual for Future Reference.
(3) For Sidewinder Arm Installations, Refer to Arm Installation Manuals.
(4) Pass on copies of Manual to any other users or owner.
WARNING:
Failure to follow all of these instructions may result in death or serious injury!
Figure 1
4
2
3
1
Note: These Instructions Are Only For Installation Of Turret Into Wing Sets.
You Should Refer To The Installation Instructions For Your Sidewinder Arm.
Figure 2
For Wing Set Make and Model Numbers:
Venture CJ13515
Venture CJ13517
Venture CJ20517
M-Tec RVPN1409 (Note Rating)
Use The Bolt Hole Locations Noted By The “A”
The pattern is a 8” horizontal & a 1 1/2” vertical
Trailer Forward
Matching Wing Sets
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Summary

Sidewinder Turret Installation

DEALER;INSTALLER Instructions

Instructions for dealers regarding manual distribution and user guidance.

END USER Instructions

Guidance for end-users on reading, saving, and referencing the installation manual.

Equipment Required

Lists necessary tools and parts for installation.

Matching Wing Sets

Identifies compatible wing sets and bolt hole patterns.

Matching Wing Sets Details

Hardware Kit Contents

Details the components included in the hardware kit for assembly.

Typical Bolting Illustration

Illustrates the correct method for bolting the unit to the wing set.

LIMITED LIFETIME WARRANTY

Limited Lifetime Warranty Terms

Defines the warranty terms, coverage, and duration for the original owner.

Warranty Exclusions List

Lists exclusions and conditions not covered by the warranty.

Purchaser Warranty Claim Process

Outlines the steps required for a purchaser to make a warranty claim.

16 K Sidewinder Installation Guide

Pin Box Assembly Reference

Illustrates an assembled pin box for reference.

16 K Sidewinder Equipment Requirements

Lists necessary tools and parts for the 16K Sidewinder installation.

16 K Sidewinder Section Index

Provides a list of topics and their corresponding page numbers for navigation.

GUIDELINES FOR MATCHING TOW VEHICLE AND TRAILER

Check Tow Ratings and Compatibility

Instructs users to verify vehicle and trailer tow ratings against product specifications.

I. Cab Clearance Check Procedure

Details how to check for adequate cab-to-trailer clearance for turning.

TOWING GUIDELINES AND CLEARANCES

II. Bumper Clearance Check Procedure

Explains how to check for sufficient bumper-to-trailer clearance.

Height Adjustment for Level Towing

Guides on adjusting hitch height for level trailer towing and pitch/yaw clearance.

ASSEMBLY INSTRUCTIONS

Pre-Assembled OEM Models Assembly

Section for users with pre-assembled OEM models, referencing specific steps.

Component Identification and Inventory

Advises checking and locating all listed components before assembly.

Existing Pin Box Removal Procedure

Instructions for safely removing the existing pin box and any attached components.

ASSEMBLY INSTRUCTIONS - CONTINUED

Upper Wear Disc Positioning Check

Details the correct positioning of the upper wear disc before final tightening.

Cap Bolt Tightening Sequence and Torque

Specifies the sequence and torque for tightening the cap bolts.

OPERATION INSTRUCTIONS

Conventional Transport Mode Operation

Describes using the unit as a standard pin box without the Sidewinder feature.

Sidewinder Transport Mode Activation

Explains how to activate the Sidewinder feature for enhanced turning.

Lock-Out Bolt and Wedge Safety Warning

Crucial safety warning about lock-out bolts and wedge usage to prevent dual pivots.

Activating the Sidewinder Feature

Universal Wedge Installation and Custom Options

Guides on installing the universal wedge and options for custom wedges.

Universal Wedge Orientation for Hitch Compatibility

Provides guidance on orienting the universal wedge for different hitch types.

Sidewinder Feature Activation Continued

Wedge Lubrication and Hook-up Procedure

Details applying grease to the wedge and skid plate for smooth hook-up.

Wedge Bolt Torque Specification

Specifies the torque requirement for the wedge bolts after adjustment.

HITCHING PROCEDURE

Trailer Height and Alignment Check

Instructs on adjusting trailer height for proper pin box and skid plate alignment.

Hitch Jaw Operation and Seating Check

Covers opening the hitch jaw and checking for correct pin box seating.

HITCHING PROCEDURE - CONTINUED

Electrical and Safety Connections

Details connecting electrical cables, breakaway switches, and tailgate.

Critical Pull Test Procedure

Outlines the critical pull test to ensure secure hitching before towing.

BEFORE EACH TRIP CHECKLIST

Pre-Trip Equipment and Bolt Tightness Checks

Lists essential checks for towing equipment and bolt tightness before each trip.

MAINTENANCE GUIDELINES AND SCHEDULE

Provides guidance on regular lubrication, painting, and periodic disassembly for maintenance.

NOTES AND PURCHASE DETAILS

Overview

The device described in the manual is a Sidewinder™ Turret (Part Number: 61302) and a 16K Sidewinder™ (Part Number: SW16K), both designed for fifth-wheel trailer towing. These are specialized pin boxes that allow the pivot point of a fifth-wheel trailer to be moved from the truck bed to the trailer's mounting wings, enabling up to 90-degree turns without the trailer contacting the truck cab.

Function Description:

The Sidewinder™ Turret and 16K Sidewinder™ are advanced fifth-wheel pin boxes that replace the standard pin box on a fifth-wheel trailer. Their primary function is to relocate the pivot point of the trailer from the hitch in the truck bed to a point further back on the trailer's frame, specifically at the mounting wings. This design allows the trailer to turn more sharply, up to 90 degrees or more, relative to the tow vehicle without the front of the trailer (nose or cap) striking the truck cab. This is particularly beneficial for short-bed trucks or when maneuvering in tight spaces.

The system operates by having a turret assembly that rotates within the pin box arm. A wedge, installed in the fifth-wheel hitch, locks the king pin to the hitch, preventing it from rotating. Instead, the entire pin box arm, with the turret, rotates around the pivot point located at the trailer's mounting wings. This effectively extends the truck's pivot point rearward, providing the necessary clearance for tight turns.

The manual also describes a "Conventional Transport" mode for the 16K Sidewinder™, where lock-out bolts are installed to prevent the turret from rotating. In this mode, the device functions as a standard fifth-wheel pin box, with the pivot point at the hitch in the truck bed. This offers versatility, allowing users to switch between the extended pivot feature and conventional towing as needed.

Important Technical Specifications:

  • Part Numbers: 61302 (Sidewinder™ Turret), SW16K (16K Sidewinder™)
  • Max Gross Trailer Weight (GTW): 16,000 lbs.
  • Max Pin Weight (PW): 3,200 lbs.
  • Fastener Kit: 61302F (for Turret), ST100F (for 16K Sidewinder™)
  • Wrenches Required: 15/16" (for Turret), 15/16", 1 1/8" (for 16K Sidewinder™)
  • Drill Bits: Not required for installation.
  • Torque Specifications:
    • Turret (61302):
      • Wing Set Bolts (1/2" bolts): 90 ft-lbs
      • Wing Set Bolts (5/8" bolts): 150 ft-lbs
      • Wing Set Bolts (3/4" bolts): 275 ft-lbs
      • Cap Bolts (5/8"-11): Initial torque to 150 ft-lbs (to seat turret), then back off and re-torque to 45 ft-lbs.
    • 16K Sidewinder™ (SW16K):
      • Wing Set Bolts (1/2" GR5): 90 ft-lbs
      • Wing Set Bolts (5/8" GR5): 150 ft-lbs
      • Wing Set Bolts (3/4" GR5): 275 ft-lbs
      • Cap Bolts (5/8"-11 GR8): 45 ft-lbs (after initial seating torque)
      • Lock-Out Bolts (3/4" GR5): 70 ft-lbs (for conventional transport mode)
      • Wedge Bolts (5/8"): 150 ft-lbs (for Sidewinder™ feature activation)
  • Clearance Requirements:
    • Cab Clearance: Distance "X" (King Pin to rear of truck cab) + 24" must be greater than Distance "A" (Center of Sidewinder™ pivot to farthest point on coach front cap) for up to 90° turns.
    • Bumper Clearance: Minimum 2 ft recommended between the bumper and trailer at the same height.
    • Bed Clearance: Approximately 6 inches clearance between the top of the truck bed and the underside of the front of the trailer for pitch and yaw. More clearance for off-road use.
  • Matching Wing Sets:
    • For Turret (61302): Venture CJ13515, Venture CJ13517, Venture CJ20517, M-Tec RVPN1409. Bolt pattern: 8" horizontal & 1 1/2" vertical.
    • For 16K Sidewinder™ (SW16K): Dexter 221-0033-00, Dexter 221-0031-00. Bolt pattern: 7" horizontal & 1 1/2" vertical.
  • Universal Wedge: Supplied with the unit for lockout with many fifth-wheel hitches. Custom wedges are available for specific hitches.
  • Lock-Out Bolt Kit: P/N 38024 (for 16K Sidewinder™) to convert to conventional transport.

Usage Features:

  • Enhanced Maneuverability: The core feature is the ability to make tight turns (up to 90 degrees or more) with a fifth-wheel trailer, especially beneficial for short-bed trucks, by relocating the pivot point.
  • Versatile Transport Modes (16K Sidewinder™): Can be used in "Sidewinder™ Transport" mode (extended pivot) or "Conventional Transport" mode (standard pin box) by installing or removing lock-out bolts and the wedge.
  • Compatibility: Designed to work with various fifth-wheel hitches, with universal and custom wedges available to ensure proper fit and function.
  • Installation: The manual provides detailed instructions for replacing an existing pin box with the Sidewinder™ unit, emphasizing the importance of matching bolt patterns and torque specifications.
  • Clearance Checks: Crucial pre-hookup checks are outlined for cab, bumper, and bed clearances to prevent damage during towing.
  • Hitching and Unhitching Procedures: Specific steps are provided, including trailer wheel blocking, adjusting trailer height, opening/closing the hitch jaw, and performing a pull test to ensure secure connection.
  • Safety Warnings: Extensive warnings are included throughout the manual, highlighting the risks of improper installation, exceeding tow ratings, and unsafe hitching/unhitching practices, emphasizing the potential for death or serious injury.

Maintenance Features:

  • Lubrication:
    • White lithium grease should be applied to the inner tube of the turret, wear plate surfaces, wedge surfaces, around the king pin, and the skid plate surface for ease of assembly, hookup, and smooth operation.
    • The manual specifically notes that resistance is typical in the Sidewinder™ arm, but proper lubrication helps.
  • Fastener Checks:
    • Before each trip, check the torque of the (4) cap bolts (45 ft-lbs) and ensure all other bolts are properly tightened.
    • For the 16K Sidewinder™ in Sidewinder™ Transport mode, the (2) 5/8" wedge bolts should be torqued to 150 ft-lbs.
  • Wedge Adjustment: Check wedge engagement in the fifth-wheel jaw before each trip and readjust if a different fifth-wheel hitch is used.
  • Painting: Keep the pin-box hitch painted to prevent rust and maintain appearance, but avoid painting over labels.
  • Seasonal Disassembly: At least once per season, the unit should be disassembled for cleaning, inspection, lubrication, and re-torquing of fasteners.
  • Equipment Check: Regularly check the condition of all towing equipment.

Warranty:

The product comes with a Limited Lifetime Warranty from Cequent Performance Products, Inc., covering material defects and workmanship for the original consumer purchaser for the lifetime of ownership, excluding ordinary wear and tear. The warranty is non-transferable and has limitations, including exclusions for abuse, neglect, misuse, accidents, misapplication, overloading, improper installation, improper maintenance/repair, or unauthorized alterations. The sole remedy under the warranty is product replacement.

Reese Sidewinder 61302 Specifications

General IconGeneral
BrandReese
ModelSidewinder 61302
CategoryAutomobile Accessories
LanguageEnglish

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