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SYNERGIC.PRO2 170-2
REHM SYNERGIC.PRO2 170-2 User Manual
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GB
OPERATING INSTRUCTIONS
MIG/MAG G
AS
-SHIELD
ED WELDING UNITS
SYNERGIC.PRO² 170-
2
–
600
-4 WS
2
Table of Contents
Product Identification
2
Table of Contents
3
Introduction
6
Preface
6
General Description
8
Performance Characteristics of SYNERGIC. PRO
9
MIG/MAG Inert Gas Metal Arc Welding Units
9
Principle of the Metal Inert Gas Welding Procedure
10
Functioning Principle of REHM SYNERGIC. PRO
10
Welding Units
10
Correct Use
10
Symbols Used
11
Safety Notes
12
Safety Symbols Used in These Operating Instructions
12
Warning Symbols on the Unit
12
General
13
Functional Description
14
Switching on
14
Description of the Operating Elements
14
Control Leds
15
Function Selection Switch
15
Material Thickness
15
2-Step Function
16
4-Step Function
17
Spot Function
17
Pulse Function
18
Step Switch
18
Automatic Feed
18
Program Selection
18
Gouging (Only Available with Synpro 500 and 600)
19
SDI - Steplessly Controllable Choke
20
Automatic Creep
20
Automatic Burn Back Function
20
Gas Post-Purge Time
20
Forced Switch off
20
Additional Functions
21
Water Circulation Cooling
21
Temperature Monitoring of Power Elements
21
Third Party Cooling of the Power Elements
21
Fan and Water Pump Operation
21
Digital Voltmeter and Ammeter
21
REHM Automatic Threading
22
Accessories
23
Standard Accessories
23
Overview of Options
23
Wire Feed Case with Trolley
24
Intermediate Hose Bundles for SYNERGIC.PRO
24
Torch Connection
24
Special Voltages
24
Air Filter Attachment
24
Crane Lugs
24
Putting into Operation
25
Safety Notes
25
Working under Increased Electrical Risks in Accordance with the Regulations of IEC 974, en 60 974-1, TRBS 2131 and BGR 500 Chapter 2.26 (Previously Known as VGB 15)
25
Setting up the Welding Unit
25
Connecting the Welding Unit
26
Cooling the Welding Unit
26
Water Cooling for MIG/MAG Welding Torch
26
Connecting the Welding Hoses
26
Connecting the Torch
27
Operation
28
Safety Notes
28
Checks before Starting
28
Connection of the Earthing Cable
28
Switching on
29
Select Mode
29
Set Welding Voltage
29
Set Wire Feed Rate
30
Gas Post-Flow Time
30
Practical Notes
31
Faults
33
Safety Notes
33
Table of Faults
33
Repairs and Maintenance
36
Safety Notes
36
Maintenance Table
36
Cleaning the Inside of the Unit
37
Cooling Water and Cooler Inspection
37
Correct Disposal
37
Circuit Diagrams
38
Components of the Synergic.pro Units
44
List of Components with REHM Order Numbers
44
Setting of Control Module
57
Technical Data
58
Index
59
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REHM SYNERGIC.PRO2 170-2 Specifications
General
Brand
REHM
Model
SYNERGIC.PRO2 170-2
Category
Welding System
Language
English
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