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REHM TIGER 170 DC - User Manual

REHM TIGER 170 DC
64 pages
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OPERATING INSTRUCTIONS
TIG welding units
TIGER 170 / 210 DC / AC/DC / SET

Table of Contents

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Summary

1. Introduction

1.1 Foreword

Introduction and thanks for purchasing a REHM TIG/Stick-electrode welding unit.

1.2 General description

Overview of the TIGER welding unit's capabilities, design, and intended use.

1.2.1 Performance features of the TIGER gas shielded tungsten arc welding unit

Highlights the TIGER's power, portability, robust housing, inverter design, and IP23 classification.

1.2.2 Principle of TIG welding

Explains the basic principle of TIG welding using tungsten electrodes and inert gas.

1.2.3 Areas of application for TIG welding units

Details the types of metals that can be welded with TIGER DC and AC/DC units.

1.2.4 Operating principle of TIG welding units

Describes how TIG welding operates, including arc establishment and shielding gas.

1.2.5 Correct use

Provides guidelines on the correct application and user qualifications for REHM welding units.

1.3 Symbols used in this manual

Explains typographical markings and safety symbols used within the manual.

2. Safety information

2.1 Safety symbols in this operating manual

Defines warning symbols and their meaning for potential hazards to life and limb.

2.2 Warning symbols on the machine

Identifies specific warning symbols found on the welding unit itself.

2.3 General

Covers general safety regulations, compliance, and requirements for the power supply.

3. Description of function

3.1 The REHM-Operating concept: Turn and Set

Explains the simple, quick, and safe operation using a single control knob.

3.2 The REHM-Operators panel

Details the layout and components of the welding unit's control panel.

3.2.1 General description

Provides an overview of the operator panel and its protected design for arduous environments.

3.2.2 The operators panel at a glance

A table detailing the symbols, their meaning, and corresponding chapter references.

3.2.3 Special characteristics relating to the operating panel

Describes features like parameter storage, relevant parameter display, and special mode activation.

3.3 The function of the REHM operators panel

Explains the specific functions controlled by the operator panel elements.

3.3.1 The welding current setting 11

Details how to set the welding current 11 and includes a warning for a quick setting method.

3.3.2 The Pulse-Function (Pulse time t1)

Explains setting pulse time t1 for conventional and high frequency pulsing.

3.3.3 The intermediate welding current setting 12

Describes setting welding current 12 for TIG welding and dual current level control.

3.3.5 Current downslope and manual pulsing

Explains setting downslope time and how manual pulsing is achieved with torch trigger.

3.3.6 Post flow gas time

Details the setting of gas post-flow time to protect the weld pool after arc extinguishes.

3.3.7 Setting for Direct Current (DC)

Explains how to set and use direct current (DC) welding modes.

3.3.8 Setting for Alternating Current (AC)

Describes setting and using alternating current (AC) welding for Aluminium alloys.

3.3.9 Wave balance

Explains wave balance settings for AC welding to influence arc and cleaning effect.

3.3.10 AC-Frequency

Details setting AC frequency for optimal arc stability and performance.

3.3.11 The TIG latched trigger mode (4-step)

Explains the 4-step trigger mode for reduced operator fatigue during TIG welding.

3.3.12 The non-latched torch trigger mode (2 step)

Describes the 2-step trigger mode for fast tacking and spot welding.

3.3.13 TIG welding with high voltage ignition

Explains the standard high voltage ignition for contact-free arc striking.

3.3.14 TIG welding without high voltage ignition, (Lift Arc)

Details the Lift Arc function for contact ignition, useful near sensitive electronics.

3.3.15 Stick-electrode welding with the Booster-Function

Explains the Booster mode for stick welding, deactivating mains current monitoring.

3.3.16 Stick-electrode welding in the Fuse Hold mode

Describes the Fuse Hold mode for monitoring mains current and preventing fuse tripping.

3.3.17 TIG - welding

Details TIG welding parameters, arc establishment, and shielding gas usage.

3.3.18 The Special mode

Introduces the special mode for accessing and altering numerous parameters and functions.

3.3.18.1 General Description

Overview of special mode functions like pre-flow time, ignition energy, and program save/load.

3.3.18.2 Pre-flow gas time (A)

Explains the pre-flow gas time setting and its role in protecting the electrode.

3.3.18.3 Ignition Energy (B)

Details the variable ignition energy settings for Lift Arc and HF ignition modes.

3.3.18.4 Start current (C)

Describes setting the start current for controlled arc striking and heat management.

3.3.18.5 Current upslope time (D)

Explains the time taken for the welding current to rise linearly from start to set current.

3.3.18.6 Crater fill current (E)

Details setting the crater fill current to prevent seam cracking at weld termination.

3.3.18.7 Hot start (H)

Explains the hot start function for improved ignition in stick-electrode welding.

3.3.18.8 Arc Force (1)

Describes the Arc Force function for stable arc and smooth droplet transfer in stick welding.

3.3.18.9 Program save and load (S) (L)

Details how to save and load up to 99 different machine setting programs.

3.3.18.10 Dual-Wave (F)

Explains the Dual Wave process combining AC and DC for better pool control in Aluminium welding.

3.3.19 The control LEDs

Provides an overview of the status indications given by the machine's control LEDs.

3.3.20 The Digital display

Describes the three-digit display for parameter selection and real-time status.

3.3.21 The Turn and Set knob

Details the single control knob for parameter selection, alteration, and confirmation.

3.4 Anti-Stick Function

Explains the Anti-Stick function that limits current during short circuits to prevent electrode damage.

3.5 INTIG-Energy

Describes INTIG-Energy for automatic ignition energy selection for HF and Lift-Arc.

3.6 EPC: Continuous Mains voltage monitoring

Explains the EPC system for monitoring mains voltage and protecting the machine.

Resetting to Factory settings

Instructions on how to reset the machine to factory default parameters.

4. Accessories

4.1 WIG PLUS 1 foot operated remote control

Details the foot pedal for remote current adjustment and its operational modes.

4.1.1 Switch position; Foot-operated control signal

Explains the operation using the foot pedal in the 2-step mode.

4.1.2 Switch position; Hand-operated control signal

Describes controlling current via foot pedal, suitable for stick welding.

4.2 WIG PLUS 2 Hand remote control

Describes the hand remote for current alteration, primarily for stick-electrode welding.

4.3 REHM TIG-torch R-SR 7-17 und R-SR 7-26 DD with potentiometer and leather

Details TIG torches with remote control for adjusting welding current from the handle.

4.4 TIGER SET

Describes the TIGER set including machine, torch, gas regulator, and carrying case.

4.5 REHM water cooler RWK 1100 (order no. 753 2310)

Details the water cooler for use with water-cooled TIG torches at higher currents.

4.6 Adapter cable (Article No. 360 0390)

Specifies the adapter cable required for connecting remote controls to the machine.

4.7 Tiger-Mechanised welding (Article No. 148 0100)

Explains the mechanised welding option for automated applications via the torch socket.

5. Commissioning

5.1 Safety Notes

Emphasizes reading safety instructions before initial use and operation.

5.3 Setting up the welding unit

Instructions on positioning the unit for optimal operation and safety.

5.4 Connecting the welding unit

Provides instructions for connecting the welding unit to the mains power supply.

5.5 Ventilation of the welding power source

Details requirements for proper ventilation to ensure cooling and performance.

5.6 Guidelines for working with welding power sources

Offers advice for personnel working with welding power sources.

5.7 Connecting of the torch or electrode holder cables

Explains how to connect torch and electrode holder cables using quick-action connections.

5.8 Recommended welding lead cross sections

Provides recommended cross-sections for copper leads based on current and length.

6. Operation

6.1 Safety instructions

General safety warnings for operating personnel and the environment.

6.2 Electrical hazard

Highlights electrical safety precautions during connection and maintenance.

6.3 Personal safety instructions

Provides safety instructions regarding arc radiation, protective clothing, and gas cylinders.

6.4 Fire prevention.

Details precautions to prevent fires caused by sparks or hot slag during welding.

6.5 Ventilation.

Emphasizes the need for fume extraction and proper workplace ventilation.

6.6 Tests before switching on.

Lists checks to be performed before switching on the unit for operation.

6.7 Connecting the earth cable.

Provides instructions for correctly connecting the earth cable for effective grounding.

6.8 Practical hints for use.

Offers practical advice on TIG welding materials, tungsten electrodes, and arc characteristics.

7. Troubleshooting

7.1 Safety instructions

Emphasizes safety procedures when a fault occurs and work must be stopped.

7.2 Fault finding table

A table listing possible causes and remedies for various operational issues and error messages.

8. Service and maintenance

8.1 Safety instructions

Highlights safety precautions for maintenance personnel and the use of original spares.

8.2 Preventative maintenance table.

A table outlining recommended actions and intervals for preventative maintenance.

8.3 Cleaning the inside of the unit

Instructions for cleaning the internal components of the welding unit.

8.4 Proper waste disposal

Guidance on environmentally compatible disposal of electrical tools according to EU directives.

9. Circuit diagrammes

10. Spare parts list

10.1 Spare parts list with REHM article numbers.

A detailed table of components and their corresponding article numbers for each TIGER model.

10.2 Machine components photographs

Photographs illustrating the location of various machine components with labels.

11. Technical Data

REHM TIGER 170 DC Specifications

General IconGeneral
BrandREHM
ModelTIGER 170 DC
CategoryWelding System
LanguageEnglish

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