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REHM TIGER DIGITAL 230 AC/DC ULTRA - User Manual

REHM TIGER DIGITAL 230 AC/DC ULTRA
83 pages
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OPERATING INSTRUCTIONS
TIG inert gas welding equipment
TIGER DIGITAL 230 DC / AC/DC ULTRA/HIGH
TIGER DIGITAL 180 DC / AC/DC ULTRA/HIGH

Table of Contents

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Summary

Introduction

Foreword

Welcomes the customer and introduces the brand.

General Description

Provides an overview of the welding equipment and its features.

Welding Process, Scope, and Intended Use

Explains TIG process, applications, and authorized uses.

Symbols Used

Defines typographic conventions and safety symbols used in the manual.

Safety Information

Warning Symbols

Explains warning symbols used in the manual and on the system.

Notes, Requirements, and Applications

Details hazards, safety instructions, application requirements, and regulations.

Operational Safety Guidelines

Covers environmental conditions, mains supply, personnel, and system changes.

Unit Description

Unit Views and Components

Illustrates front/rear views of the unit with numbered components.

Equipment Labelling Details

Details the function/description of labelled equipment on the unit's front and back.

Function Description

Operating Panel Overview

Presents a visual overview of the TIGER DIGITAL operating panel.

Controls and Operation

Explains the various controls like buttons, rotary encoder, and their functions.

Operating Functions Explained

Details various welding functions and their availability across different models.

Switching On and Panel Peculiarities

Covers the unit startup process and unique operating panel features.

Corner Menu Functions

Welding Processes and Operating Modes

Selects TIG/Electrode processes and operating modes like 2/4-cycle, Spot, Interval.

High-Frequency Ignition

Explains HF ignition methods for arc starting and welding without HF.

Pulse Parameters

Details Time pulses and HyperPulses for controlling welding current.

Polarity Selection Options

Covers selection of AC, Dual Wave, DC positive, and DC negative polarity.

Parameter Settings

Setting TIG Welding Parameters

Guides on adjusting TIG welding parameters like gas flow, ignition, and currents.

Pulse Settings Explained

Explains automatic and manual pulsing, including time and frequency settings.

Slope and Crater Control

Details slope-up, slope-down times, and end crater current settings.

Gas Post Flow Time

Specifies the duration for protective gas flow after welding.

AC Settings Menu

Waveform and Frequency Settings

Selects AC waveform (sine, rectangle, triangle) and frequency.

AC Balance Control

Adjusts AC balance to influence arc and penetration/cleaning.

Spot and Interval Settings

Configures spot time and pause time for spot and interval welding.

Electrode Welding Parameters

Setting Options Overview

Lists available settings for electrode welding, including Hot Start and ArcForce.

Hot Start and ArcForce Functionality

Explains Hot Start for better ignition and ArcForce for stable arc transfer.

Anti-stick Automatic Function

Describes the anti-stick function that limits current during short circuits.

Submenus

Language Selection

Allows selection of the operating language via flag icons.

Assist Function Help

Provides help with welding settings for specific tasks.

Program Save and Load

Manages saving and recalling welding parameter settings and programs.

Optional Water Cooling Unit

Details the optional water cooling unit and its connection.

Setup and Special Parameters

Setup Menu Options

Lists configuration options like AC balance, waveform, and operating modes.

Torch Control Adjustments

Explains how to adjust currents and select programs using the torch's up/down buttons.

System Display and Mode Settings

Covers current display options, water cooling modes, and polarity settings.

Error Memory

Error Message Display Format

Shows the format for displaying error messages, including text and timing.

Indicating Symbols

Status Indicator Explanations

Explains symbols for Remote Control activation and system status like open circuit or overtemperature.

Accessories

Remote Controller and TIG Torch

Describes foot-actuated remote controllers and REHM TIG torches.

Optional Water Cooling Unit

Details the optional water cooling unit and its connection requirements.

Commissioning

Safety Before Commissioning

Emphasizes reading instructions and safety precautions before setup.

Electrical Hazard Considerations

Details safety measures for working under increased electrical hazard conditions.

Placement and Connection

Covers unit placement, transport, and connecting the welding unit to power.

Connecting Leads and External Components

Guides on connecting welding leads, torch, and external components.

Operation

Safety and Operational Precautions

Covers general safety, electrical hazards, personal protection, and fire prevention.

Pre-Operation Checks and Usage

Details checks before switching on and practical instructions for TIG welding.

AC Welding Techniques

Explains specific techniques and advantages for AC welding.

Faults and Troubleshooting

Safety During Fault Handling

Emphasizes safety procedures for dealing with system faults.

Fault Table and Remedies

Lists common faults, their causes, and suggested remedies.

Error Messages Explained

Explains the system's error codes and their meanings.

Maintenance Work

Safety for Maintenance Tasks

Outlines safety precautions and requirements for maintenance tasks.

Maintenance Schedule and Intervals

Provides a table with recommended maintenance activities and intervals.

Cleaning and Proper Disposal

Guides on internal cleaning and proper disposal of the unit.

Technical Data

Electrical and Mechanical Specifications

Lists detailed specs like voltage, current, power, dimensions, and weight.

Standards and Cooling Data

Details compliance with standards and specifications for the water cooling unit.

Protection Types and Noise Emission

Specifies protection types, insulation class, and noise emission levels.

Circuit Diagrams

TIG Digital Unit Schematics

Provides circuit diagrams for TIG Digital AC/DC and DC units.

Legend and Cooling Unit Schematic

Explains circuit diagram identifiers and shows the water cooling unit schematic.

REHM TIGER DIGITAL 230 AC/DC ULTRA Specifications

General IconGeneral
Welding processTIG AC/DC, MMA
Mains voltage230 V
Mains frequency50/60 Hz
Welding current range TIG DC3 - 230 A
Welding current range TIG AC5 - 230 A
Protection classIP23
Insulation classF
Duty Cycle35% at 230 A

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