EasyManua.ls Logo

Rexroth Indramat BZM 01.3-01-07 - User Manual

Rexroth Indramat BZM 01.3-01-07
344 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Project Planning Manual
customerservice@hyperdynesystems.com | (479) 422-0390
SYSTEM200
ECODRIVE03
Drive Controllers

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Rexroth Indramat BZM 01.3-01-07 and is the answer not in the manual?

Summary

2 Important directions for use

2.1 Appropriate use

Guidelines for the intended and correct use of Rexroth Indramat products.

Areas of use and application

Description of typical applications and areas where drive controllers are designed to be used.

2.2 Inappropriate use

Definition and examples of inappropriate use of drive controllers outside specified conditions.

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction

Instructions to eliminate risks of bodily harm or material damage before equipment startup.

3.3 Hazards by Improper Use

Identification of hazards associated with improper use, such as electric shock and dangerous movements.

3.5 Protection Against Contact with Electrical Parts

Safety measures for preventing contact with live electrical parts and high voltages.

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV)

Guidelines for connecting equipment to terminals with voltages between 0 and 50 Volts.

3.7 Protection Against Dangerous Movements

Precautions against dangerous movements caused by faulty motor control or wiring.

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting

Health hazard information for persons with pacemakers, implants, or hearing aids near electrical equipment.

3.9 Protection Against Contact with Hot Parts

Safety precautions regarding hot housing surfaces and the need to wait for cooling.

3.10 Protection During Handling and Mounting

Safety instructions for handling and mounting parts and components to prevent injuries.

4 ECODRIVE03 DKC**.040, DKC**.100, DKC**.200

4.1 Technical Data

Detailed technical specifications including dimensions, electrical data, and environmental conditions.

Electric Data of the Individual DKC**.3 Components

Detailed electrical specifications for mains connections and power sections of DKC components.

Allowed DC bus continuous power without auxiliary components

Graphs illustrating allowed DC bus continuous power without auxiliary components.

Allowed DC bus continuous power with CZM01.3 auxiliary components

Information on how CZM01.3 affects allowed DC bus continuous power.

Allowed DC bus continuous power with CZM01.3 and GLD12 smoothing choke

Details on the impact of CZM01.3 and GLD12 on DC bus continuous power.

4.2 Electrical connections - independent of the drive controller type

Detailed information on electrical connections independent of drive controller type.

X1, Connections for Control voltage

Detailed information on the X1 connector for control voltage supply and connections.

X2, Serial Interface

Technical description and connection details for the serial interface (RS232).

X3, Digital and analog I;Os

Technical description and connection details for digital and analog inputs/outputs.

X4, Encoder 1

Technical description and connection details for Encoder 1.

X5, DC bus, Motor and Mains Connections

Technical description of connectors for DC bus, motor, and mains connections.

4.3 Electrical Connections - dependent on the drive controller type

5 ECODRIVE03 DKC**.3-016

5.1 Technical Data

Technical specifications including dimensions, materials, ambient conditions, and electrical data.

Electric Data of the Individual DKC**.3-016 Components

Detailed electrical data for mains connections and power sections of DKC**.3-016 components.

Mains supply options

Overview of mains supply options: Single source and Group supply.

Allowed DC bus Peak Power

Diagram showing allowed peak power in the DC bus for DKC**.3-016-7-FW.

Allowed DC bus continuous power with single-phase mains connection

Diagrams showing allowed DC bus continuous power with single-phase mains connection.

5.2 Electrical connections

Detailed information on electrical connections for DKC**.3-016.

A look at the drive controller and connector designations

Identification of connectors on the DKC**.3-016 front view.

Independent of the drive controller type - total connecting diagram

Comprehensive wiring diagram showing all connections for DKC**.3-016 drive controllers.

Drive halt (AH) and Drive enable (RF)

Description of AH and RF input functions for drive control for DKC**.3-016.

Motor connection

Guidelines for connecting the motor for DKC**.3-016.

X6, Motor temperature monitoring and holding brakes

Technical description of connectors for motor temperature monitoring and holding brakes.

Holding brake (BR+, BR-)

Information on connecting and loadability of the holding brake.

6 ECODRIVE03 Auxiliary Bleeder Module BZM01.3

6.2 Technical data

Technical specifications including dimensions, materials, ambient conditions, and electrical data.

Electrical Data of Auxiliary Component BZM01.3

Detailed electrical data for the BZM01.3 power section.

6.3 Electrical Connections BZM01.3

Detailed information on electrical connections for the BZM01.3 module.

Complete Terminal Diagram

Comprehensive terminal diagram for the BZM01.3 module.

Mains connections

Information on single-phase and three-phase mains connections.

7 ECODRIVE03 Auxiliary Capacitance Module CZM01.3

7.2 Technical data

Technical specifications including dimensions, materials, ambient conditions, and electrical data.

Dimensions

Mechanical dimensions for the CZM01.3 auxiliary capacitance module.

Ambient and operating conditions

Specifies ambient and operating conditions for the CZM01.3.

Electrical Data of Auxiliary Component CZM01.3

Detailed electrical data for the CZM01.3 power section.

7.3 Electrical Connections of CZM01.3

Detailed information on electrical connections for the CZM01.3 module.

9 DC24 V NTM power supplies

9.2 Technical data

Technical specifications including output voltage, current, input voltage, and degree of protection.

11 Mains Connections

11.1 General

General requirement for permanent connection of ECODRIVE03 drive controllers to the power supply network.

11.4 Control Circuits for the Mains Connection

Explanation of control circuits for mains connection, including Bb contact and switching states.

Control Circuits with E-Stop

Guidelines for using the E-stop function for drive-internal error reactions.

Control Circuits with internal DC bus dynamic brake (ZKS)

Information on the internal DC bus dynamic brake (ZKS) and its applications.

11.5 Mains Contactor; Fuses

Selection guidelines for mains contactors and fuses, including current calculations.

Q1 Fuse and K1 Contactor

Selection table for Q1 fuses and K1 contactors, including current and cross-section data.

12 Constructing the Control Cabinet

12.1 Notes on Control Cabinet Project Planning

Considerations for control cabinet planning, including mechanical and thermal data.

Power dissipation

Explanation of how power dissipation is determined by current load and regenerated power.

Mounting Position and Distances

Guidelines for mounting position and required distances for ventilation and heat dissipation.

Arranging ECODRIVE03 Components in the Control Cabinet

Example of arranging components in multiple rows within a control cabinet considering airflow.

12.2 Using Cooling Units in the Control Cabinet

Guidelines for using cooling units, including handling condensation.

14 Identifying the Components

14.1 Component designations

Explanation of how drive components are labeled with type designations and labels.

15 Replacing or Exchanging Drive Components

15.1 General

General guidance for problem search using diagnostic display and handling defective units.

Procedure on Replacing the Unit

Step-by-step procedure for replacing the drive controller, including safety precautions.

Replacing the Motor

Procedure for replacing the motor, including safety and reference re-establishment.

Replacing cables

Safety precautions and guidelines for replacing cables.

Replacing Firmware (DKC**.3-040;100;200-7-FW)

Detailed instructions for replacing firmware and parameter modules.

Replacing the Firmware Module

Step-by-step instructions for replacing the firmware module.

Replacing the Programming Module (complete module)

Instructions for replacing the entire programming module.

15.4 Replacing Firmware (DKC**.3-016-7-FW)

Specific instructions for replacing firmware on DKC**.3-016-7-FW.

16 Attachment

16.1 Sizing relevant to supply and regeneration

Conditions relevant to supply and regeneration when sizing the drive.

Calculations with regard to the power and energy allowed on the device side

Formulas for calculating allowed power and energy on the device side.

Calculations with regard to the power and energy resulting on the installation side

Formulas for calculating power and energy resulting on the installation side.

Calculating the allowed continuous braking resistor and DC bus power

Formulas and diagrams for calculating allowed continuous braking resistor and DC bus power.

16.3 Control Cabinet Construction with Recommendations for EMC and Cooling

Recommendations for control cabinet construction regarding EMC and cooling.

16.4 Wire routing and wiring of the drive controller

Guidelines for wire routing and wiring of drive controllers.

16.5 What is needed to prepare to start-up

List of required measuring equipment, PC hardware/software, and link cables for system startup.

16.7 Signal Sequence DKC**.3

Recommended switching on sequence for DKC**.3 drive controllers.

Recommended O Sequence

Recommended shutdown sequence diagram and timing parameters.

18 Service & Support

18.1 Helpdesk

Contact information for Rexroth's service helpdesk.

Rexroth Indramat BZM 01.3-01-07 Specifications

General IconGeneral
BrandRexroth Indramat
ModelBZM 01.3-01-07
CategoryController
LanguageEnglish

Related product manuals