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Rheem 13 Series User Manual

Rheem 13 Series
32 pages
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92-20522-57-03
SUPERSEDES 92-20522-57-02
INSTALLATION INSTRUCTIONS
WARNING
WARNING
!
These instructions are intended as an aid to qualified licensed
service personnel for proper installation, adjustment and
operation of this unit. Read these instructions thoroughly
before attempting installation or operation. Failure to follow
these instructions may result in improper installation, adjust-
ment, service or maintenance possibly resulting in fire, electri-
cal shock, property damage, personal injury or death.
NOTE: Appearance of unit may vary.
13 & 14 SEER SERIES
CUBE HEAT PUMPS
1
1
2 - 5 TONS FEATURING
EARTH-FRIENDLY R-410A REFRIGERANT R-410
refrigerant
earth friendly refrigerant
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Rheem 13 Series Specifications

General IconGeneral
RefrigerantR-410A
Voltage208/230V
Compressor TypeScroll
Cooling Capacity18, 000-60, 000 BTU/h
Heating Capacity18, 000-60, 000 BTU/h
StagesSingle

Summary

1.0 SAFETY INFORMATION

General Warnings

Covers electrical shock, warranty, and operational safety risks.

Grounding and Electrical Safety

Emphasizes permanent grounding and safe electrical connections.

Condensate Management

Recommends secondary pan to prevent property damage from leaks.

Contactor Safety Precautions

Warns about servicing single-pole contactors as only one leg is broken.

2.0 GENERAL INFORMATION

Product Receipt and Inspection

Procedures for checking received unit for damage and correct specifications.

Application Requirements

Discusses duct analysis, heat gain calculation, and installer considerations.

Unit Dimensions

Details physical dimensions and clearance requirements for the unit.

Electrical and Physical Data

Lists electrical and physical data for 13 SEER and 14 SEER models.

3.0 LOCATING THE UNIT

Corrosive Environment Considerations

Discusses impact of corrosive elements and protective measures for unit longevity.

Heat Pump Location Guidelines

Recommends optimal placement for performance, life, and serviceability.

Operational Placement Issues

Addresses interference, water runoff, and freezing conditions.

Space Limitation Clearances

Provides specific clearance allowances for units with limited space.

Customer Satisfaction Location

Advises locating unit away from living spaces to minimize noise transmission.

Unit Mounting Procedures

Guidelines for elevating units on roofs or slabs, ensuring stability.

Factory Tie-Down Method

Instructions for securing the unit against high wind loads.

4.0 REFRIGERANT CONNECTIONS

Sealed Tube Handling

Emphasizes keeping tube ends sealed to prevent system contamination.

5.0 REPLACEMENT UNITS

Tubing System Preparation

Details requirements for existing tubing in replacement unit installations.

6.0 INDOOR COIL

Indoor Coil Location

Specifies placement within the duct system and drainage.

7.0 INTERCONNECTING TUBING

Vapor and Liquid Line Sizing

Guidance on selecting correct line sizes and charge adjustments.

Maximum Line Lengths

Defines the limit for interconnecting tubing length and impact of length.

Vertical Separation Guidelines

Rules for managing vertical distance between indoor and outdoor units.

Tubing Installation Best Practices

Covers material, sealing, flushing, insulation, and protection.

Tubing Connections

Procedures for brazing, sealing, and connecting refrigerant lines.

Leak Testing Procedure

Method for pressurizing and checking lines for leaks using nitrogen.

8.0 DEMAND DEFROST CONTROL

Defrost Initiation Conditions

Criteria for starting a defrost cycle based on temperature and run time.

Defrost Termination Settings

Explains how defrost cycles are terminated by time or temperature.

Temperature Sensor Function

Details the role of coil and ambient sensors in defrost operation.

Test Mode Operation

How to initiate and use the test mode for defrost cycle verification.

Demand Defrost Operation Logic

Key operational points and compressor protection during defrost cycles.

Troubleshooting Demand Defrost

Steps to diagnose issues with the demand defrost control system.

9.0 EVACUATION PROCEDURE

System Evacuation Importance

Explains the critical role of proper evacuation for system life and efficiency.

10.0 START UP AND PERFORMANCE

Initial Unit Startup

Guidance on checking factory charge and initial operational parameters.

11.0 CHECKING AIRFLOW

Air Distribution System Importance

Discusses the significant impact of ductwork on system airflow and performance.

12.0 CHECKING REFRIGERANT CHARGE

Charging by Liquid Pressure

Method for charging the system based on liquid pressure readings.

Charging by Weight

Procedure for charging the system using weight and line set calculations.

Final Leak Testing

Steps for detecting leaks after evacuation and charging.

13.0 ELECTRICAL WIRING

Power Wiring Installation

Requirements for connecting main power supply, including disconnects and conduit.

Grounding Requirements

Details the necessity and method for permanently grounding the unit.

Control Wiring Diagram

Explains low voltage control wiring, thermostat connections, and transformer requirements.

14.0 FIELD INSTALLED ACCESSORIES

Compressor Crankcase Heater (CCH)

Purpose and installation of CCH to prevent refrigerant migration.

Low Ambient Control (LAC)

Function of LAC to maintain performance in low ambient temperatures.

High Pressure Control (HPC)

Role of HPC in protecting the compressor from overpressure conditions.

15.0 SERVICE

Single-Pole Contactor Safety

Caution regarding servicing single-pole contactors that only break one power leg.

16.0 TROUBLE SHOOTING

Electrical Checks Flow Chart

A diagnostic guide for electrical issues affecting unit operation.

Cooling Mechanical Checks Flow Chart

A diagnostic flow chart for cooling-related mechanical problems.

Heating Mechanical Checks Flow Chart

A diagnostic flow chart for heating-related mechanical problems.

Defrost Mechanical Checks Flow Chart

A diagnostic flow chart for issues related to the defrost system.

16.5 SUBCOOLING CALCULATION

Subcooling Measurement Process

Steps to measure and calculate subcooling for system charging.

16.6 GENERAL TROUBLE SHOOTING CHART

Unit Will Not Run Troubleshooting

Identifies causes and remedies for the unit failing to start.

Fan Runs, Compressor Fails Troubleshooting

Diagnoses issues where the outdoor fan operates but the compressor does not.

Insufficient Cooling Troubleshooting

Addresses causes and solutions for inadequate cooling performance.

Compressor Short Cycling Troubleshooting

Explains why the compressor cycles on and off rapidly.

High/Low Pressure Issues

Troubleshooting for abnormal head and suction pressures in cooling mode.

Iced Coil Troubleshooting

Diagnoses problems leading to an iced indoor coil.

High Vapor Pressure Troubleshooting

Addresses causes and remedies for high system vapor pressure.

Fluctuating Pressure Troubleshooting

Guides on diagnosing unstable head and vapor pressures.

Gurgle/Pulsing Noise Troubleshooting

Identifies causes for noise at the expansion device or liquid line.

16.7 SERVICE ANALYZER CHART

Compressor Overheating Analysis

Analyzes causes and remedies for compressor overheating symptoms.

Low Voltage Issues

Diagnoses problems related to low voltage affecting unit operation.

High Voltage Issues

Addresses causes and solutions for high voltage impacting the unit.

High Head Pressure Issues

Analyzes reasons for high head pressure and potential remedies.

Short Cycling Compressor Analysis

Investigates causes for the compressor short cycling.

Faulty Compressor Valves

Diagnoses issues related to faulty compressor valves.

Electrical Diagnosis

Troubleshooting electrical symptoms like no run or partial voltage.

Contamination Issues

Identifies causes of contamination like moisture or improper welding.

Loss of Lubrication

Diagnoses and resolves issues related to compressor lubrication.

Flooded Starts

Addresses causes and remedies for liquid refrigerant in the compressor shell.

Slugging Issues

Diagnoses problems causing liquid refrigerant slugging.

Flooding Symptoms

Identifies causes for flooding and poor system control.

THERMOSTATIC EXPANSION VALVES

High Superheat, Low Suction

Diagnoses issues causing high superheat and low suction pressure.

Excessive Refrigerant Feed

Addresses symptoms of too much refrigerant with low superheat.

Compressor Flood Back

Identifies causes of refrigerant flooding back to the compressor on startup.

Low Superheat with Low Suction

Diagnoses issues leading to low superheat and low suction pressure.

Valve Hunting Issues

Addresses causes of fluctuating superheat and suction pressure.

Valve Regulation Failure

Diagnoses why the expansion valve fails to regulate properly.

17.0 WIRING DIAGRAM

Component Identification

Lists and explains the function of various components in the wiring diagram.

Wiring Color Code and Information

Details wire colors and provides general wiring information and warnings.

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