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Rheem RGPE series User Manual

Rheem RGPE series
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92-24161-77-02
SUPERSEDES 92-24161-77-01
INSTALLATION INSTRUCTIONS
FOR RGPE UPFLOW, HORIZONTAL, RGLE DOWNFLOW 2 STAGE,
80+ GAS FURNACES
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY
INFORMATION!
THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS
THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR
MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISON-
ING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
PROPOSITION 65 WARNING: THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials
in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions
If you cannot reach your gas supplier, call the fire department.
Do not return to your home until authorized by the gas supplier or fire department.
DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT
BE ABLE TO SMELL FUEL GASES.
U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installa-
tion should be in accordance with the manufacturer’s recommendations and/or local laws, rules
regulations, or customs.
Improper installation, adjustment, alteration, service or maintenance can cause injury, property
damage or death. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier. In the commonwealth of Massachusetts, installation
must be performed by a licensed plumber or gas fitter for appropriate fuel.
ISO 9001:2008
COMMUNICATING
THERMOSTATS
INSTALLATION
SEE PAGE 84
DO NOT EXCHANGE MEMORY CARDS BETWEEN 2 OR MORE DIFFERENT FURNACES. DOING
SO COULD RESULT IN UNEXPECTED OPERATION INCLUDING INADEQUATE AIRFLOW DUR-
ING HEATING (AND OTHER MODES) OR A LOSS OF HEAT.
!
WARNING
This Memory Card must be removed (broken away) from the
furnace control when the control is replaced. The card must
be inserted into the connector at J15 of the replacement con-
trol. Failure to retain this memory card with the furnace when
replacing the furnace control could result in no operation
when the furnace control is replaced.

Table of Contents

Questions and Answers:

Rheem RGPE series Specifications

General IconGeneral
BrandRheem
ModelRGPE series
CategoryFurnace
LanguageEnglish

Summary

Safety Warnings (General and Specific)

Memory Card Exchange Warning

Do not exchange memory cards between furnaces to avoid unexpected operation or loss of heat.

General Installation Safety

Failure to follow instructions may result in fire, explosion, personal injury, or death.

Installation Safety Guidelines

Installation Location and Airflow Warnings

Warnings regarding furnace location, combustion air, venting, and testing requirements.

Furnace Installation Precautions

Installation Checklist

Combustion and Ventilation Air

Venting Requirements

Gas Supply and Piping

Setting Gas Pressure

Adjusting Furnace Input

Electrical Wiring and Safety

Electrical Wiring Safety Warnings

Critical warnings regarding power, grounding, and blower door safety switch.

Electrical Checks

High Altitude Installation

Temperature Rise Check

Integrated Furnace Control (IFC)

Special Configuration: Communicating Thermostat & Non-Communicating Condenser

Memory Card and Furnace Shared Data

Furnace Shared Data Rules

Rules and definitions regarding furnace shared data, its distribution, and limitations on transferring it.

Replacing the Furnace Control

Diagnostic Display and Fault Code Clearing

Startup for Communicating Systems

Communicating System Faults and User Menus

Start-Up Procedures

Heating Cycle Response and Input Adjustment

Maintenance and Filters

Annual Inspection and Maintenance

Troubleshooting and Wiring Diagrams

Directs users to troubleshooting charts and wiring diagrams for diagnosing and resolving issues.

Troubleshooting Chart

2-Stage Communicating IFC Troubleshooting

Troubleshooting guide specifically for the 2-stage communicating furnace control.

Furnace Fault Codes (Expanded)

Fault Code d1: No Shared Data

Explains the critical fault for missing or invalid shared data, preventing furnace operation.

Fault Code d3: Airflow Mismatch

Explains the critical fault where furnace airflow is insufficient for the selected condenser.

Furnace Fault Codes - Memory Card Issues

Fault Code d4: Memory Card Invalid

Explains the non-critical fault when the memory card is corrupt or missing but network data is available.

Fault Code d5: Card-Hardware Conflict

Explains the non-critical fault when the memory card is incorrect for the furnace application.

Furnace Fault Codes - Blower Conflicts

Fault Code d6: Blower Horsepower Conflict

Explains the non-critical fault when the motor horsepower doesn't match stored data.

Fault Code d7: Blower Manufacturer Conflict

Explains the non-critical fault when the blower motor is not recognized by the furnace control.

Furnace Fault Codes - Data and Ignition Issues

Fault Code d8: Old Shared Data

Explains the non-critical fault when an older memory card is used with a newer furnace.

Fault Code 10: Ignition 1 Hour Retry

Explains the critical fault after multiple failed ignition attempts, leading to a one-hour lockout.

Furnace Fault Codes - Ignition and Flame Sense

Fault Code 11: Failed Ignition

Explains the fault occurring after the first failed ignition attempt, leading to subsequent attempts and potential lockout.

Fault Code 12: Low Flame Sense

Explains the non-critical fault indicating a weak or marginal flame sense signal.

Furnace Fault Codes - Flame Issues

Fault Code 13: Flame Lost

Explains the non-critical fault where flame is lost after successful ignition, potentially leading to lockout.

Fault Code 14: Unexpected Flame

Explains the critical fault indicating flame is present when the gas valve should be off.

Furnace Fault Codes - Limit Controls

Fault Code 22: Main Limit Open

Explains the critical fault when the main limit opens due to overheating, preventing gas heat operation.

Fault Code 23: HALC Limit Open

Explains the critical fault when the Heat Assisted Limit Control opens, affecting heating operation.

Furnace Fault Codes - Control and Pressure Switches

Fault Code 26: Line Neutral Reversed

Explains the critical fault due to reversed line and neutral wiring, preventing any operation.

Fault Code 33: MRLC Limit Open

Explains the critical fault when the Manually Reset Limit Control opens, indicating a serious problem like flame rollout.

Furnace Fault Codes - Pressure Switches

Fault Code 44: LPC Closed

Explains the critical fault where the Low Pressure Control is closed when the inducer is not running.

Fault Code 45: LPC Open

Explains the critical fault where the Low Pressure Switch is open when the inducer is energized at high speed.

Furnace Fault Codes - High Pressure Switch

Fault Code 55: HPC Closed

Explains the critical fault when the High Pressure Control is closed when the inducer is not running.

Fault Code 57: HPC Open

Explains the critical fault when the High Pressure Switch is open during high heat operation.

Furnace Fault Codes - Blower Operation

Fault Code 60: Blower Fault - Running

Explains the non-critical fault when the blower operates at max limit due to high static pressure.

Furnace Fault Codes - Blower Communication

Furnace Fault Codes - Sensor and Control Faults

Wiring Diagram

Thermostats and Sequence of Operation

Special Configuration Wiring Diagrams

Communicating Thermostats and Wiring

Special Configuration & System Startup

Changing Furnace Setup Items on Thermostat

Changing Furnace Setup Items on (-)HC-TST550CMMS Thermostat

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