ii
Table of Contents
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Foot Switch Safety......................................................................................................................................................3
Machine Safety ..........................................................................................................................................................3
Description, Specifications and Standard Equipment
Description..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Standard Equipment ..................................................................................................................................................4
Machine Assembly
Mounting Machine to Stand........................................................................................................................................5
Mounting Machine to Bench ......................................................................................................................................5
Machine Inspection ......................................................................................................................................................5
Machine and Work Area Set-Up ..................................................................................................................................6
Operation Using Machine-Mounted Tools
Installing Pipe In Threading Machine..........................................................................................................................7
Cutting Pipe with No. 820 Cutter ................................................................................................................................7
Reaming Pipe with No. 341 Reamer ..........................................................................................................................8
Threading Pipe or Rod with Quick-Opening, Self-Opening or Semi-Automatic Die Head..........................................8
Removing Pipe From the Threading Machine ............................................................................................................9
Left Hand Threading ..................................................................................................................................................9
Installing Dies in Quick-Opening Die Head (Right Hand & Left Hand) ......................................................................9
Installing Dies in Self-Opening Die Head (Right Hand Only)......................................................................................9
Installing Dies in Model 816/817 Die Heads ............................................................................................................10
Checking Thread Length ..........................................................................................................................................10
Priming Oil Pump......................................................................................................................................................11
Accessories
Accessories For Threading Machine ........................................................................................................................11
Die Heads and Dies..................................................................................................................................................12
Maintenance Instructions
Lubrication ................................................................................................................................................................12
Oil System Maintenance ..........................................................................................................................................12
Jaw Insert Replacement ..........................................................................................................................................13
Motor Brush Replacement........................................................................................................................................13
Machine Storage ......................................................................................................................................................13
Service and Repair......................................................................................................................................................13
Wiring Diagrams ........................................................................................................................................................14
Lifetime Warranty ........................................................................................................................................Back Cover
535 Manual Pipe and Bolt Threading Machine