Riello 40 FS8 - Start-up, Calibration, and Operation; First Start-up Safety; Pre-Ignition Adjustments; Combustion Adjustment and Testing

20063692
20
GB
Start-up, calibration and operation of the burner
6.1 Notes on safety for the first start-up
6.2 Adjustments prior to ignition
 Check the adjustment of the head as shown in page 15.
 Check that the air damper has been correctly adjusted.
 Slowly open the manual valves situated upstream from the
gas train.
 Adjust the air pressure switch (Fig. 18) to the start of the
scale.
 Purge the air from the gas line.
We recommend using a plastic tube routed outside the build-
ing and to purge air until gas is smelt.
6.3 Combustion adjustment
In conformity with Efficiency Directive 92/42/EC the application of
the burner on the boiler, adjustment and testing must be carried
out observing the instruction manual of the boiler, including veri-
fication of the CO and CO2 concentration in the flue gases, their
temperatures and the average temperature of the water in the
boiler.
It is advisable to set the burner according to the type of gas used
and following the indications in Tab. D.
Tab. D
6.4 Air pressure switch
Adjust the air pressure switch (Fig. 18) after performing all other
burner adjustments with the air pressure switch set to the start of
the scale.
With the burner function at the required output, turn the knob
slowly in a clockwise direction until burner lockout.
Then turn the knob anticlockwise to an extent that is around 20%
of the adjusted value and then check that the burner starts up
properly.
If the burner locks out again turn the knob slightly in an anticlock-
wise direction.
6 Start-up, calibration and operation of the burner
WARNING
The first start-up of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.
WARNING
Check the correct working of the adjustment, com-
mand and safety devices.
CAUTION
Before starting up the burner, it is good practice to
adjust the gas train so that ignition takes place in
conditions of maximum safety, i.e. with gas deliv-
ery at the minimum.
EN 676 Air excess: max. output.   1.2 – min. output   1.3
GAS
Theoretical max
CO2
0 % O2
Setting CO2 %
CO
mg/kWh
NOx
mg/kWh
 = 1.2  = 1.3
G 20 11.7 9.7 9.0  100  170
G 25 11.5 9.5 8.8  100  170
G 30 14.0 11.6 10.7  100  230
G 31 13.7 11.4 10.5  100  230
WARNING
In conformity with the standard, the air pressure
switch must prevent the air pressure falling below
80% of the adjusted value and the CO in the flue
gases exceeding 1% (10,000 ppm).
To check this, insert a combustion analyser in the
flue, slowly reduce the burner air setting (for ex-
ample with a piece of cardboard) and verify that
the burner locks out before the CO value in the
flue gases exceeds 1%.
Fig. 18
D7404