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Robopac SPIROR HP 400 - User Manual

Robopac SPIROR HP 400
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USE AND MAINTENANCE MANUAL
ENG
Automatic rotating ring wrapping machine with single (HP) or double (DR) plastic
film reel
SPIROR HP - DR
Translation of the original instructions
Code:
3709303158.0
Edition:
0917
____________
SERIAL NUMBER
____________
A
TTENTION
Read and understand these instructions before using the machine.
Keep this handbook for further consultation.
ROBOPAC S.p.A.

Table of Contents

Questions and Answers

  • R
    Robert OlsenSep 12, 2025
    What to do if Robopac SPIROR HP 400 displays E69 “WELDER NOT IN POSITION” ALARM?
    • B
      Brittany MosesSep 12, 2025
      If the Robopac Packaging equipment displays an E69 “WELDER NOT IN POSITION” ALARM, the clamp cylinder magnetic sensors are not properly working. Check and replace the sensor if necessary.
  • N
    Nathan CampbellSep 10, 2025
    What to do if Robopac Packaging equipment displays E68 “STOPPER NOT IN POSITION” ALARM?
    • A
      Amy WilliamsSep 10, 2025
      If the Robopac Packaging equipment displays an E68 “STOPPER NOT IN POSITION” ALARM, the clamp cylinder magnetic sensors are not properly working. Check and replace the sensor if necessary.
  • H
    Heather TrujilloSep 9, 2025
    What to do if Robopac Packaging equipment displays E67 “BLADE NOT IN POSITION” ALARM?
    • J
      Jonathan RodriguezSep 9, 2025
      If the Robopac Packaging equipment displays an E67 “BLADE NOT IN POSITION” ALARM, the clamp cylinder magnetic sensors are not properly working. Check and replace the sensor if necessary.
  • G
    gwilliamsSep 8, 2025
    What to do if Robopac SPIROR HP 400 Packaging equipment displays E66 WARNING “UPPER CUT-OFF NOT IN POSITION”?
    • T
      Thomas OneillSep 8, 2025
      If the Robopac Packaging equipment displays an E66 WARNING “UPPER CUT-OFF NOT IN POSITION”, the magnetic sensors of the upper cut-off cylinder are malfunctioning. Check and replace the sensor if necessary.
  • T
    Timothy DavisAug 23, 2025
    What to do if Robopac SPIROR HP 400 displays E20 Thermal Protection Alarm?
    • K
      kristenobrienAug 23, 2025
      If the Robopac Packaging equipment displays an E20 Thermal Protection Alarm, it indicates a thermal or magneto-thermal relay protection issue. To resolve this, eliminate the cause of the overload, reset the guards using the specific reset, and then press the "Reset" button.
  • D
    Dawn DoughertySep 6, 2025
    What to do if Robopac SPIROR HP 400 Packaging equipment displays E63 "CLAMP CLOSED" ALARM?
    • A
      Amber PopeSep 6, 2025
      If the Robopac Packaging equipment displays an E63 "CLAMP CLOSED" ALARM, the clamp cylinder magnetic sensors are not properly working. Check and replace the sensor if necessary.
  • M
    Monique AllenSep 5, 2025
    What to do if Robopac SPIROR HP 400 Packaging equipment displays E62 “GRIPPER NOT IN POSITION” ALARM?
    • D
      David ColemanSep 5, 2025
      If the Robopac Packaging equipment displays an E62 “GRIPPER NOT IN POSITION” ALARM, the clamp cylinder magnetic sensors are not properly working. Check and replace the sensor if necessary.
  • K
    Kevin WilliamsSep 3, 2025
    What to do if Robopac Packaging equipment displays E42 ROTATING RING IMPROPERLY TIMED?
    • K
      Kimberly GreerSep 4, 2025
      If the Robopac Packaging equipment displays E42 ROTATING RING IMPROPERLY TIMED, it means that the rotating ring is improperly timed. Check the rotation Home sensor.
  • D
    Diana Robertson MDSep 2, 2025
    What to do if Robopac Packaging equipment displays E40 ROTATING RING IMPROPERLY TIMED WITH THE SEALING?
    • C
      Christine WallaceSep 2, 2025
      If the Robopac Packaging equipment displays E40 ROTATING RING IMPROPERLY TIMED WITH THE SEALING, it means that the rotating ring and sealing are improperly timed. If the units are in the homing position, check the sensors; otherwise, move them to the “Home” position manually.
  • T
    Tony MartinezSep 1, 2025
    What to do if Robopac Packaging equipment displays E15 WARNING “DOOR VIOLATION CHECK ALARM”?
    • K
      Katherine MooreSep 1, 2025
      If the Robopac Packaging equipment displays an E15 WARNING “DOOR VIOLATION CHECK ALARM”, the safety module found a discrepancy among the 2 micro-switches placed on the cover. You should check the micro-switches on the cover.

Summary

SAFETY INFORMATION

General Safety Precautions

General safety rules for using the machine, including attention to warnings and safety devices.

Employer Obligations

Defines the employer's responsibilities regarding operator training and safety.

Handling and Installation Safety

Safety guidelines for handling, loading, unloading, and installing the machine.

Use and Operation Safety

Safety rules for operating the machine, including training, proper use, and maintenance.

Appropriate Machine Use

Specifies the intended use of the machine for wrapping stable products.

Foreseeable Improper Use Warnings

Lists prohibited uses and products to avoid machine damage or accidents.

Residual Risks

Highlights inherent risks remaining after safety measures, requiring user awareness.

Regulations and Maintenance Safety

Safety guidelines for maintenance, regulations, and proper use of parts and lubricants.

Electrical Equipment Safety

Specifies ambient conditions and safety for the machine's electrical system.

TECHNICAL INFORMATION

Operation Cycle Description

Details the different wrapping cycles the machine can perform.

Total Wrapping Cycle

Explains the steps for performing a complete spiral wrap with head and tail turns.

Head-Tail Wrapping Cycle

Describes the process for wrapping only the head and tail of the product.

Complete Wrapping and Central Bands

Details the cycle for complete wrap with additional head/tail loops and reinforcement bands.

Head-Tail and Central Belts Wrapping

Explains the cycle for wrapping head and tail with spaced reinforcing bands.

Safety Device Descriptions

Describes the function of various safety devices installed on the machine.

Electrical Device Descriptions

Details the positioning and function of electrical components on the machine.

Technical Specifications

Presents technical data for Spiror HP and DR models.

Handling and Installation

Adjustments

Using the Machine

Operation and Use Recommendations

General advice for operating the machine safely and effectively.

Cycle Parameter Setting

How to set and compose wrapping cycle recipes.

Film Spool Loading

Step-by-step guide for loading the film spool onto the machine.

Film Insertion in Clamp

Procedure for inserting the film into the machine's clamp.

Cycle Start Procedure

Steps to initiate a wrapping cycle after preparation.

Emergency Stop Procedure

How to use the emergency stop button and restart the machine.

MAINTENANCE INFORMATION

Maintenance Instructions

General rules and precautions for performing maintenance tasks.

Routine Maintenance Intervals

Table detailing scheduled maintenance tasks and frequencies.

TROUBLESHOOTING

Operation Suggestions

Common operational problems and their solutions.

Alarm Messages

Lists displayed alarm messages, causes, and remedies.

SPARE PARTS INFORMATION

Replacing Parts Recommendations

General advice and safety precautions for replacing machine parts.

Robopac SPIROR HP 400 Specifications

General IconGeneral
BrandRobopac
ModelSPIROR HP 400
CategoryPackaging equipment
LanguageEnglish

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