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Robopac Compacta S9 User Manual

Robopac Compacta S9
115 pages
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COMPACTA
S4-S6-S9-S12
USE AND MAINTENANCE MANUAL
Translation of original instructions
ENG

Table of Contents

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Robopac Compacta S9 Specifications

General IconGeneral
BrandRobopac
ModelCompacta S9
CategoryPackaging equipment
LanguageEnglish

Summary

General Information

Purpose of the Manual

Explains the manual's objective and structure for safe operation.

Manufacturer and Machine Identification

Details essential machine identification data found on the label.

Terms and Definitions

Defines key terms used throughout the manual for clarity.

Pictograms Indicating Danger

Explains safety symbols indicating potential hazards and their meanings.

Pictograms Indicating Prohibition

Explains safety symbols indicating prohibited actions and their meanings.

Pictograms Indicating Obligation

Explains safety symbols indicating mandatory actions for user safety.

How to Request Assistance

Provides contact information and procedures for requesting technical assistance.

Attached Documentation

Lists documentation provided with the machine.

How to Read the Instructions for Use

Guides users on how to effectively navigate and understand the manual.

Safety Information

General Safety Warnings

Provides overarching safety guidelines and precautions for machine operation.

Safety Warnings for Handling and Installation

Outlines critical safety measures for machine transport, unpacking, and setup.

Safety Warnings for Use and Operation

Details essential safety practices during machine operation and use.

Safety Warnings Related to Misuse

Warns against improper machine usage and potential hazards.

Reasonably Foreseeable Misuse

Identifies common scenarios of machine misuse and their associated risks.

Employer Obligations

Specifies employer responsibilities regarding operator training and safety.

Safety Warnings on Residual Risks

Highlights remaining risks after safety measures are implemented.

Safety Warnings for Adjustments and Maintenance

Provides safety guidelines for performing machine adjustments and maintenance.

Safety Warning for the Electrical Equipment

Details safety precautions related to the machine's electrical components.

Information and Safety Signs

Explains the location and meaning of various safety and information signs on the machine.

Perimeter Areas

Defines and illustrates the designated working and safety zones around the machine.

Technical Information

Machine General Description

Provides an overview of the machine's purpose and functionality as a wrapping machine.

Machine Models Description

Lists and describes different machine models available.

Description of the Operation Cycle

Explains the different types of wrapping cycles the machine can perform.

Safety Device Description

Describes the function and location of the machine's safety devices.

Description of Electrical Devices

Identifies and explains the function of various electrical components on the machine.

Description of Pneumatic Devices

Details the function and location of pneumatic components used in the machine.

Description of Accessories on Request

Lists optional accessories available for the machine.

Technical Specifications

Presents detailed technical specifications of the machine models.

Product Dimensions

Specifies the range of product dimensions that can be processed by the machine.

Machine Dimensions

Provides the physical dimensions of the different machine models.

Machine Dimensions with Conveyors

Lists the dimensions of the machine when equipped with optional conveyors.

Film Technical Features

Details the technical specifications of the stretch film used for wrapping.

Solenoid Valves Technical Features

Describes the technical features and functions of the machine's solenoid valves.

Noise Level

Reports the noise levels generated by the machine during operation.

Installation Environment Characteristics

Specifies the ideal environmental conditions for machine installation and operation.

Information on Handling and Installation

Recommendations for Handling and Loading

Provides essential safety recommendations for handling and loading the machine.

Packing and Unpacking

Details the packaging methods and procedures for unpacking the machine.

Transport and Handling

Outlines procedures and considerations for safely transporting and handling the machine.

Handling and Lifting

Explains the correct methods for lifting and moving the machine using a forklift.

Installation of the Machine

Guides users through the process of installing the machine.

Conveyors Assembly

Provides instructions for assembling the infeed and outfeed conveyors.

Presser Unit Installation

Details the steps for installing the presser units on specific machine models.

Recommendations for Connections

Offers guidance on making proper electrical and pneumatic connections.

Pneumatic Connection

Explains the procedure for connecting the machine's pneumatic system.

Electrical Connection

Details the steps for safely connecting the machine's electrical power supply.

Information on Adjustments

Recommendations for Adjustments

Provides general safety advice before performing any machine adjustments.

Infeed and Outfeed Conveyor Height Adjustments

Explains how to adjust the height of the infeed and outfeed conveyors.

Roller or Skid Guides Adjustments (Optional)

Describes how to adjust the roller or skid guides for product containment.

Position of Photocell

Details how to adjust the position of photocells and reflectors for optimal sensing.

Pressers Adjustment

Explains how to adjust the height and position of the presser units.

Presser Pressure Adjustment

Guides users on adjusting the pressure applied by the pressers.

Adjustment of Spool Carriage Roller Clutch

Describes the procedure for adjusting the spool carriage roller clutch for proper film tension.

Wrapping Tension Adjustment

Explains how to adjust the film wrapping tension for optimal results.

Information About the Use

Recommendations for Operation and Use

Provides essential recommendations for operating the machine safely and efficiently.

Description of the Controls

Explains the function of each control button and switch on the machine.

Description of Control Panel

Provides an overview of the control panel's display and navigation keys.

Using the Panel

Guides the user on how to interact with and navigate the control panel.

Main Page

Describes the main display screen of the control panel and its functions.

Operator and Password Change

Explains how to change the operator profile and manage passwords for security.

Default Password Reset

Provides instructions for resetting the default password if forgotten.

General Parameter Settings

Details how to access and modify general machine parameters.

Software Settings and Displays

Covers software settings, displays, and HMI enabling options.

Date and Time Setting

Explains how to set the machine's date and time.

Description of Control Panel Manual Controls

Details the manual control functions available on the control panel.

Setting Modification Mode

Explains how to modify settings and adjust values using the control panel.

Texts and Values Editing

Describes how to edit text and numerical values on the control panel.

Progressive Adjustment of Values

Explains how to progressively adjust numerical values using control panel buttons.

“Copy Recipes” Function

Details how to copy and manage machine recipes.

Cycle Parameter Setting (Recipe Composition)

Guides users on setting parameters for different wrapping recipes.

Product Wrapping Start Time (Head)

Sets the timing for the start of wrapping at the product's head.

Rotary Ring and Conveyor Speed Function

Adjusts rotary ring and conveyor speeds to control process and film overlap.

Product Wrapping Time (Central Bands)

Defines the timing and positioning of central bands during wrapping.

Product Wrapping End Time (Tail)

Sets the timing for the end of wrapping at the product's tail.

Cycle Reset

Explains how to reset the wrapping cycle after a stop or interruption.

Machine Statuses

Describes the different operational statuses of the machine.

Preparation of the Machine for Operation

Lists the steps required to prepare the machine for operation.

Machine Start-Up

Details the procedure for starting up the machine safely.

Synchronisation of the Rotary Ring

Explains the importance and process of synchronizing the rotary ring.

Spool Replacement

Guides users on how to replace the film spool.

Film Insertion in the Clamp

Details the procedure for inserting the film into the clamp mechanism.

Cycle Start

Provides instructions on how to initiate the wrapping cycle.

Stop and Restart Types

Explains different stop conditions and how to restart the machine.

Production End Stop

Describes the procedure for stopping the machine at the end of production.

Emergency Stop

Explains how to use the emergency stop function and restart the machine.

Maintenance Information

Recommendations for Maintenance

Provides general recommendations and safety guidelines for machine maintenance.

Periodical Maintenance Intervals

Outlines the schedule for routine maintenance tasks and their references.

Condensate Drainage

Explains how to drain condensation from the pneumatic system.

Air Filter Cleaning

Details the procedure for cleaning the air filter.

Rotary Ring Handling

Describes how to handle the rotary ring for manual rotation.

Rotary Ring Belt Adjustment

Guides users on adjusting the belt tension of the rotary ring.

Infeed and Outfeed Conveyor Belt Adjustment

Explains how to adjust the tension of the conveyor belts.

Machine Cleaning

Provides instructions for cleaning the machine to maintain its efficiency.

Fault Information

Some Suggestions on Operation

Lists common operational problems and their solutions.

Alarm Messages

Details machine alarm messages, their causes, and troubleshooting steps.

Replacement Information

Recommendations for Replacing Machine Parts

Provides safety guidelines and general recommendations for replacing machine parts.

Film Cutting Blade Replacement

Details the procedure for replacing the film cutting blade.

Recommended Spare Parts List

Lists essential spare parts to keep on hand to minimize downtime.

Machine Decommissioning and Scrapping

Outlines procedures for safely decommissioning and scrapping the machine.

Annexes

Warranty Conditions

Explains the terms and conditions of the machine's warranty.

Standard Machine Pneumatic Diagram

Provides the standard pneumatic diagram for the machine.

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