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Rockwell Automation 2080-L70E-24QBB User Manual

Rockwell Automation 2080-L70E-24QBB
390 pages
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User Manual
Original Instructions
Micro830, Micro850, and Micro870
Programmable Controllers
Micro830 Controller Catalog Numbers 2080-LC30-10QWB, 2080-LC30-10QVB, 2080-LC30-16AWB, 2080-LC30-16QWB,
2080-LC30-16QVB, 2080-LC30-24QWB, 2080-LC30-24QVB, 2080-LC30-24QBB, 2080-LC30-48AWB, 2080-LC30-48QWB,
2080-LC30-48QVB, 2080-LC30-48QBB
Micro850 Controller Catalog Numbers 2080-LC50-24AWB, 2080-L50E-24AWB, 2080-LC50-24QWB, 2080-L50E-24QWB,
2080-LC50-24QVB, 2080-L50E-24QVB, 2080-LC50-24QBB, 2080-L50E-24QBB, 2080-LC50-48AWB, 2080-L50E-48AWB,
2080-LC50-48QWB, 2080-L50E-48QWB, 2080-LC50-48QWBK, 2080-L50E-48QWBK, 2080-LC50-48QVB,
2080-L50E-48QVB, 2080-LC50-48QBB, 2080-L50E-48QBB
Micro870 Controller Catalog Numbers 2080-LC70-24AWB, 2080-L70E-24AWB, 2080-LC70-24QWB, 2080-L70E-24QWB,
2080-LC70-24QWBK, 2080-L70E-24QWBK, 2080-L70E-24QWBN, 2080-LC70-24QBB, 2080-L70E-24QBB,
2080-LC70-24QBBK, 2080-L70E-24QBBK, 2080-L70E-24QBBN

Table of Contents

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Rockwell Automation 2080-L70E-24QBB Specifications

General IconGeneral
Model2080-L70E-24QBB
CategoryController
Number of I/O Points24
Power Supply24V DC
Digital Inputs16
Digital Outputs8
Ethernet Ports1
Communication PortsEthernet, Serial

Summary

Important User Information

WARNING: Identifies practices or circumstances that can cause an explosion in a hazardous environment.

Defines WARNING notices for hazardous environments, potential injury, death, property damage, or economic loss.

ATTENTION: Identifies practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Defines ATTENTION notices for personal injury, death, property damage, or economic loss, focusing on hazard identification and consequence.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash.

Defines ARC FLASH HAZARD labels warning of severe injury or death from Arc Flash, recommending PPE and regulatory compliance.

Chapter 1 Hardware Overview

Hardware Features

Describes the economical brick style controllers with embedded inputs/outputs, plug-in module capacity, and expansion I/O support for Micro850/870.

Micro830 Controllers

Details the Micro830 10/16-point and 24-point controllers, including status indicators and terminal block descriptions.

Micro850 Controllers

Details the Micro850 24-point and 48-point controllers, including controller description, status indicators, and terminal blocks.

Micro870 Controllers

Details the Micro870 24-point controllers, including controller description, status indicators, and terminal blocks.

Chapter 2 About Your Controller

Programming Software for Micro800 Controllers

Introduces Connected Components Workbench software for controller programming, device configuration, and HMI design.

Controller Changes in Run Mode

Explains features allowing changes in run mode like Run Mode Change (RMC) and RMCC.

Using Run Mode Change (RMC)

Details RMC as a productivity feature for logic modifications in a running project without disconnecting.

Using Run Mode Configuration Change (RMCC)

Describes RMCC for reusing programs across controllers by changing address configuration in run mode.

Safety Considerations

Emphasizes the importance of safety in system installation and recommends reviewing specific considerations.

Disconnect Main Power

Advises locating main power disconnect for easy access and de-energizing all power sources before working.

Chapter 3 Install Your Controller

Controller Mounting Dimensions

Provides mounting dimensions for Micro830 10/16-point and 24-point controllers, excluding feet or DIN rail latches.

Mounting Dimensions

Details mounting dimensions for Micro830 10/16-point and 24-point controllers, excluding feet or DIN rail latches.

Chapter 4 Wire Your Controller

Wiring Requirements and Recommendation

Provides recommendations for wiring, including spacing, routing paths, signal separation, and labeling.

Use Surge Suppressors

Explains the requirement for surge suppression to protect controller output contacts and extend operating life.

Recommended Surge Suppressors

Lists Allen-Bradley surge suppressors suitable for relays, contactors, and starters, categorized by device and coil voltage.

Grounding the Controller

States the product is intended for mounting on a well-grounded surface and refers to industrial automation wiring guidelines.

Wiring Diagrams

Illustrates wiring diagrams for Micro800 controllers, showing sinking/sourcing inputs and indicating high-speed inputs/outputs.

Controller I/O Wiring

Provides relevant information on minimizing electrical noise and includes wiring examples for I/O.

Chapter 5 Communication Connections

Supported Communication Protocols

Lists protocols supported by Micro830/850/870 controllers, including Modbus RTU, CIP Serial, ASCII, DNP3, EtherNet/IP, Modbus TCP, DHCP, and Sockets.

Configure Serial Port

Guides on configuring the serial port driver as CIP Serial, Modbus RTU, ASCII, or Shutdown.

Configure CIP Serial Driver

Provides step-by-step instructions for configuring the CIP Serial driver in Connected Components Workbench.

Configure Modbus RTU

Guides on configuring the serial port driver for Modbus RTU, including parameters like Baud Rate, Parity, and Modbus Role.

Configure Ethernet Settings

Explains configuring Internet Protocol (IP) settings for EtherNet/IP communication.

Chapter 6 Micro870 Controller Distributed Network Protocol

Channel Configuration for DNP3 Slave

Explains configuring serial ports for DF1 Full-Duplex and Ethernet for DNP3 over IP.

DNP3 Slave Application Layer Configuration

Details application layer configuration for DNP3 slave, including driver, node address, baud rate, parity, and stop bits.

DNP3 Slave Application Layer Configuration Parameters

Details parameters for DNP3 slave application layer, including unsolicited response settings and event management.

DNP3 Objects and Controller Variables

Summarizes supported DNP3 objects and the mapping required between them and controller variables.

Event Reporting

Covers generating DNP3 events and reporting them via polled or unsolicited responses.

Diagnostics

Explains how errors in DNP3 subsystems are logged in Communication Diagnostics.

Diagnostics for Ethernet Channel

Details diagnostic counters and errors for the Ethernet channel in DNP3 Slave subsystem.

Diagnostics for Secure Authentication

Explains where to find diagnostic information for Secure Authentication in Connected Components Workbench.

Chapter 7 Program Execution in Micro800

Overview of Program Execution

Provides an overview of running/executing programs with a Micro800 controller, including scan cycles and POU execution.

Controller Load and Performance Considerations

Explains how controller activities like interrupts and communication can affect program scan cycle time.

Memory Allocation

Details memory allocation for Micro800 controllers based on controller type and typical project specifications.

Chapter 8 EtherNet/IP Network

EtherNet/IP Network Functionality

Outlines Micro850/870 EtherNet/IP functionality including topologies, communication rates, and duplicate IP address detection.

How to Add PowerFlex 520-series and Kinetix 5100 Drives over EtherNet/IP

Guides on adding PowerFlex 520-series and Kinetix 5100 drives using predefined tags or generic profiles.

Module Properties

Details module properties parameters including Name, Type, IP Address, Mode, Catalog, Revision, and Connection settings.

Use of the User-defined Function Block Library

Explains the use of predefined UDFBs for programming PowerFlex 520-series and Kinetix 5100 drives.

Connection Fault Codes

Lists possible connection faults and their corrective actions for EtherNet/IP devices.

Chapter 9 Motion Control

PTO Motion Control

Explains PTO Motion control using pulse and direction outputs for precise position/velocity control.

Use the Micro800 Motion Control Feature

Outlines the elements of Micro800 motion control: Pulse Train Outputs, Axis, Motion Function Blocks, and Jerk.

Components of Motion Control

Describes Motion Control components: Pulse Train Outputs, Axis, Motion Function Blocks, and Jerk.

Input and Output Signals

Details required input/output signals for motion axes, including fixed PTO and configurable I/O.

Motion Control Function Blocks

Introduces function blocks that instruct an axis for position, distance, velocity, and state.

Movement Function Blocks

Lists movement function blocks for commanding axis motion: MC_MoveAbsolute, MC_MoveRelative, MC_MoveVelocity, MC_Home, MC_Stop, MC_Halt.

General Rules for the Motion Control Function Blocks

Provides general rules for using motion control function blocks, including input parameters, limits, and error codes.

Error Handling

Details Error and ErrorID outputs for function blocks and describes types of errors.

Motion Axis and Parameters

Illustrates axis behavior states and how motion commands transition states.

Axis States

Lists predefined axis states like Disabled, Standstill, Discrete Motion, Continuous Motion, Homing, Stopping, and Stop Error.

Limits

Defines types of motion position limits: Hard Limits, Soft Limits, and PTO Pulse Limits.

Hard Limits

Describes hard limits referring to physical hardware inputs like limit switches and proximity sensors.

Soft Limits

Explains soft limits as data values managed by the motion controller, activated after homing.

Motion Stop

Covers three types of stops: Immediate Hardware Stop, Immediate Soft Stop, and Decelerating Soft Stop.

Immediate Hardware Stop

Describes Immediate Stop controlled by hardware, cutting off PTO pulse immediately if Hard Stop is enabled.

Immediate Soft Stop

Details scenarios for Immediate Soft Stop, including PTO Pulse Limit reached or emergency stop configuration.

Decelerating Soft Stop

Explains Decelerating Soft Stop, which can be delayed and applies to scenarios like hard limit detection or soft limit reach.

Axis Elements and Data Types

Introduces Axis_Ref data structure containing motion axis information and its use in function blocks.

Axis_Ref Data Type

Describes the Axis_Ref data structure as input/output for motion function blocks, containing axis state and diagnostics.

Function Block and Axis Status Error Codes

Explains that all motion control function blocks share the same ErrorID definition.

Major Fault Handling

Discusses controller issues where recovery is impossible, leading to stopped operation and major fault reporting.

Chapter 10 Use the High-Speed Counter and Programmable Limit Switch

High-Speed Counter Overview

Introduces HSC feature, its components (hardware and instructions), and configuration.

What is High-Speed Counter?

Defines HSC for detecting fast pulses and initiating control operations based on preset values.

Features and Operation

Lists HSC capabilities like 100 kHz operation, direct output control, 32-bit data, programmable presets, and on-the-fly parameter changes.

HSC Inputs and Wiring Mapping

Details HSC input mapping for Micro830/850/870 controllers across different modes and controller sizes.

High-Speed Counter (HSC) Data Structures

Describes HSC data structures: HSC APP Data Structure and HSC STS Data Structure.

HSC APP Data Structure

Explains defining HSC APP Data (configuration) when programming an HSC, noting data should not be changed during counting.

High-Speed Counter (HSC) Function Block

Explains the HSC function block for starting/stopping counting, refreshing status, reloading settings, and resetting the accumulator.

HSC Commands (HScCmd)

Details HscCmd as an input parameter for controlling HSC operations like start, stop, reload, and reset.

HSC_SET_STS Function Block

Explains the HSC Set Status function block for changing HSC counting status when not counting.

Programmable Limit Switch (PLS) Function

Describes configuring HSC as PLS or rotary cam switch using PLS data for limit/cam positions.

PLS Data Structure

Details the PLS data structure as a flexible array for setting limit/cam positions and output data.

PLS Operation

Explains PLS operation where HSC counts pulses, and output data is written via HSC mask when presets are reached.

HSC Interrupts

Explains HSC interrupts as events that suspend program execution to perform selected user logic.

HSC Interrupt Configuration

Guides on configuring HSC interrupts by selecting HSC and HSC ID in the User Interrupt configuration window.

HSC Interrupt Status Information

Describes HSC interrupt status bits like Enabled, Executing (EX), Pending (PE), and Lost (LS) for monitoring and control program logic.

Chapter 11 Controller Security

Protected Mode

Explains how operations disrupting controller operation are restricted based on the controller operating mode.

Exclusive Access

Enforces exclusive access for only one software session to the controller application, regardless of password protection.

Password Protection

Restricts access to programming software connections, preventing upload/download without the correct password.

Compatibility

Details compatibility of Controller Password feature with software versions and hardware revisions.

Chapter 12 Using microSD Cards

Appendix A Modbus Mapping for Micro800

Appendix B Quickstarts

Appendix C User Interrupts

Appendix D Troubleshooting

Appendix E PID Function Blocks

Appendix F System Loading

Appendix G Connect to Networks using DF1

Appendix H User-defined Function Block Motion Instructions

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