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Rockwell Automation ArmorStart Bulletin 280G User Manual

Rockwell Automation ArmorStart Bulletin 280G
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USER MANUAL
Bulletin 280G/281G, 284G
ArmorStart® Distributed Motor
Controller

Table of Contents

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Rockwell Automation ArmorStart Bulletin 280G Specifications

General IconGeneral
BrandRockwell Automation
ModelArmorStart Bulletin 280G
CategoryController
LanguageEnglish

Summary

Chapter 1 Product Overview

Description of ArmorStart Controllers

Describes the integrated, pre-engineered starters and enclosure design for various applications.

Safety ArmorStart Features

Details the safety version integrated into DeviceNet Safety installations for Category 4 functionality.

Operation Modes and Features

Details operating modes (Full-Voltage Start, Sensorless Vector Control) and key features like Overload Protection.

LED Status Indication and Fault Diagnostics

Explains the status LEDs for power, run, network, fault and the fault diagnostic capabilities.

Connectivity and Advanced Capabilities

Covers inputs, ArmorConnect, DeviceNet capabilities, DeviceLogix, and ZIP communication.

Chapter 2 Installation and Wiring

General and Application Precautions

Lists general safety, ESD, and specific application precautions for 280G/281G and 284G models.

Dimensions and Terminal Designations

Provides physical dimensions and terminal designations for various ArmorStart models.

Wiring and ArmorConnect Media

Covers wiring procedures, terminal designations, cable ratings, and ArmorConnect media.

EMC, Grounding, and Wiring Guidelines

Provides guidelines for Electromagnetic Compatibility, grounding, and physical separation of wires.

Chapter 3 Bulletin 280G/281G Programmable Parameters

Parameter Programming and Groups

Explains parameter programming using RSNetWorx and lists parameter groups like DeviceLogix and DeviceNet.

DeviceLogix and Starter Protection Parameters

Details DeviceLogix parameters (Inputs, Outputs) and Starter Protection (Reset Mode, Enable, Reset).

ZIP Parameters and Configuration

Covers parameters for AutoRun Zip, Zone EPR/PIT, MAC ID, Health, Mask, Offset, and Control.

Starter Display and Setup Parameters

Details parameters for Phase Current, Overload Class, FLA Setting, and Starter Setup.

Chapter 4 Bulletin 284G Programmable Parameters for Sensorless Vector Controllers

Parameter Programming and Groups

Explains parameter programming and lists parameter groups including DeviceLogix, DeviceNet, and Display.

Starter Protection and Control Parameters

Covers parameters for Starter Status, Trip Status, Breaker Type, and Pr Fault settings.

Drive and DeviceNet Control Parameters

Details parameters for Drive Control, DeviceNet faults, idle states, and network overrides.

Basic and Advanced Program Parameters

Covers Motor parameters (Volts, Hertz, Current), PID setup, Accel/Decel times, and Fault Clear.

Specialized Parameters

Details parameters for DC Brake, Skip Frequency, Autotune, and Compensation settings.

Chapter 5 DeviceNet™ Commissioning

DeviceNet Node Address Configuration

Explains setting unique node addresses using hardware switches or RSNetWorx software.

EDS File Management for DeviceNet

Describes how to build and register the EDS file for DeviceNet communication.

System Configuration and I/O Assemblies

Explains selection of produced and consumed I/O assemblies for data exchange on DeviceNet.

Motor Parameter Configuration via Software

Guides on programming motor FLA setting and overload trip class using RSNetWorx.

Chapter 6 Explicit Messaging on DeviceNet™

Explicit Messaging Examples for Logic Controllers

Demonstrates programming and explicit message examples for SLC and ControlLogix controllers.

SLC Explicit Messaging and I/O Mapping

Details using M0/M1 file areas and I/O mapping for explicit message requests/responses with SLC.

ControlLogix Explicit Messaging Setup

Describes initiating explicit messages in ControlLogix using MSG function and setting up the MSG instruction.

Chapter 7 Using DeviceLogix™

DeviceLogix Programming Overview

Explains DeviceLogix as a stand-alone Boolean program for logic within ArmorStart, requiring RSNetWorx.

DeviceLogix Programming Example

Shows programming a logic routine to interface ArmorStart with a remote start-stop station using I/O.

DeviceLogix Ladder Editor Bits

Explains bit names for faults, status, outputs, and network bits used in the DeviceLogix ladder editor.

Chapter 8 ArmorStart® ZIP Configuration

ZIP Configuration Overview and Parameters

Describes configuring Zone Interlocking Parameters (ZIP) for peer-to-peer communication.

Data Production and Consumption Setup

Explains enabling ZIP data production and consuming data from other devices using MacId parameters.

Mapping Consumed Data to DeviceLogix Data Table

Shows organization of consumed data in the DeviceLogix Data Table for mapping and use.

Chapter 9 Diagnostics

Overview and Protection Programming

Describes fault diagnostics, conditions causing faults, and enabling protective features.

Fault Display and Clearing Procedures

Explains LED status indication and methods to clear faults remotely or locally.

Fault Definitions and Causes

Details specific faults, their causes, and corresponding LED indications for troubleshooting.

Chapter 10 Troubleshooting

Troubleshooting for Bulletin 280G/281G

Provides a troubleshooting flowchart and fault LED indications for Bulletin 280G/281G units.

Troubleshooting for Bulletin 284G

Provides a troubleshooting flowchart and detailed fault definitions for Bulletin 284G units.

Dynamic Brake Operation and Troubleshooting

Covers operation and troubleshooting for DB1 Dynamic Brake faults like Overtemperature and Overcurrent.

Internal Drive Faults and Clearing Methods

Describes internal drive faults and procedures for automatically clearing Type 1 faults.

DeviceNet Troubleshooting Procedures

Identifies causes and corrective actions for DeviceNet failures using the NETWORK STATUS LED.

Module Replacement Procedures

Provides step-by-step instructions for removing and installing Control and Base modules for various models.

Appendix A Specifications

Bulletin 280G/281G Electrical and Mechanical Specifications

Lists electrical, mechanical, environmental, and connector specifications for Bulletin 280G/281G.

Bulletin 284G Electrical and Environmental Specifications

Lists electrical, EMC, overload, and DeviceNet specifications for Bulletin 284G.

ArmorConnect Media Specifications

Details mechanical, electrical, and pinout specifications for ArmorConnect media components.

Appendix B Bulletin 280G/281G CIP Information

Electronic Data Sheets and DOL Product Codes

Explains EDS files and lists product codes for DOL starters based on current rating.

DeviceNet Objects and Assemblies

Lists DeviceNet object classes and describes assembly formats for I/O communication.

Custom Parameter and Word-Wise Assemblies

Describes assemblies used for EDS file parameters and DeviceLogix data table mapping.

Standard Distributed Motor Controller I/O Assemblies

Details consumed and produced assemblies for standard controllers and network inputs.

Appendix C Bulletin 284G CIP Information

Electronic Data Sheets and VFD Product Codes

Explains EDS files and lists product codes for Bulletin 284G variable frequency drives.

DeviceNet Objects and Assemblies

Lists DeviceNet object classes and describes assembly formats for the controller.

Specialized Output Point Behavior

Discusses special behavior for DOP Instances 3, 4, 1, 2, 9, and 10, affected by various sources.

Parameter and Group Object Information

Lists class attributes for Parameter, Parameter Group, Input Group, and Output Group Objects.

Supervisor, Acknowledge, Overload, and Interface Objects

Details attributes and services for Control Supervisor, Acknowledge Handler, Overload, and DeviceNet Interface Objects.

Appendix D Group Motor Installations

ArmorStart Application in Group Installations

Details method of applying ArmorStart controllers using group motor installation rules per NEC and NFPA.

Appendix E Accessories

DeviceNet™ Media Specifications and Pinouts

Lists mechanical, electrical, and pinout specifications for DeviceNet Media components.

Sensor Media and Connectors

Lists specifications, pinouts, and connectors for sensor media like DC Micro patchcords.

IP67 Dynamic Brake Resistor Specifications

Details IP67 Dynamic Brake Resistor specifications, including ratings and approximate dimensions.

Appendix F Safety I/O Module and TÜV Requirements

ArmorStart Safety-Related Parts

Lists components for ArmorStart Safety-Related Parts: controllers, safety module, and cables.

ArmorBlock Guard I/O Modules Specifications

Details advantages of ArmorBlock Guard I/O, including IP67 package and DeviceNet communication.

Safety Function Definition and Limitations

Defines the safety function (uncontrolled stop) and lists limitations of safety-related parts.

Safety Module and PLC Program Configuration

Details configuration of the safety module and PLC program for safety function requirements.

Appendix G Renewal Parts

Control Module Renewal Part Selection

Provides product selection guides for Control Module renewal parts for Bulletin 280G/281G.

Base Module Renewal Part Selection

Provides product selection guides for Base Module renewal parts for Bulletin 280G/281G.

Bulletin 284G Renewal Part Catalog Structures

Illustrates the part number structure for Bulletin 284G Control and Base Modules.

Appendix H PID Setup

PID Loop Description and Configurations

Describes the built-in PID loop and configurations like Exclusive Control and Trim Control.

PID Reference, Feedback, and Deadband

Details PID Reference selection, Feedback source, and Deadband settings.

PID Tuning Parameters and Guidelines

Explains PID Preload, Limits, Gains (Proportional, Integral, Differential) and adjustment guidelines.

Appendix I Step Logic, Basic Logic and Timer/Counter Functions

Step Logic Functionality

Explains Step Logic, Basic Logic, Timer, and Counter functions for programming simple logic.

Step Logic Configuration Methods

Details configuring Step Logic using Timed Steps and Basic Logic Functions with examples.

Step Logic Parameters Breakdown

Details settings for Digits 3, 2, 1, and 0 in step logic parameters.

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