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Rockwell Automation Allen-Bradley SMC-PLUS Bulletin 150 User Manual

Rockwell Automation Allen-Bradley SMC-PLUS Bulletin 150
25 pages
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This manual describes the installation, setup,
operation and use of the SMC PLUS Controller. Basic
installation and troubleshooting instructions apply to
all of the SMC PLUS Controllers. The wiring and
set-up procedures are for the SMC PLUS Controllers
without options only. Wiring and set-up procedures fo
the SMC PLUS Controllers with options can be found
in the following publications:
150-805 Soft Stop Option
150-806 Pump Control Option
150-807 Preset Slow Speed
150-808 SMB
TM
Smart Motor Braking
150-809 Accu-Stop
TM
Option
150-810 Slow Speed with Braking
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Rockwell Automation Allen-Bradley SMC-PLUS Bulletin 150 Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley SMC-PLUS Bulletin 150
CategoryController
LanguageEnglish

Summary

Catalog Number Identification

Options Functions

Lists optional functions that can be added to the standard unit.

Accessories for Field Mounting

Describes accessories available for mounting the controller in the field.

Specifications and Options

Specifications

Details the electrical and environmental specifications of the controller.

Options

Describes available optional features like Soft Stop, Pump Control, and Braking.

Installation and Wiring Overview

Inspection and Enclosures

Covers initial inspection and guidelines for controller enclosures, including ventilation requirements.

Mounting and Dimensions

Provides guidance on controller mounting and physical dimensions for installation.

Controller Dimensions and Wiring

Dimension Drawings

Illustrates the physical dimensions of 24A, 35A, 54A, 97A, and 135A controllers.

Wiring Terminal Locations

Shows the layout of input, output, and control circuit connection terminals.

Power and Control Wiring

Power Wiring and Lug Connections

Details wire size and tightening torque for power connections.

Control Power and Fan Power

Explains control power requirements and fan power connections for controllers.

Typical Connection Diagrams

Standard Unit Connection

Illustrates a typical wiring diagram for a standard SMC PLUS controller.

Connection with Isolation Contactor

Shows a typical wiring diagram using an isolation contactor for motor control.

Advanced Connection Schemes

Retrofit Application Connection

Provides a wiring diagram for retrofit applications using the controller.

By-Pass Mode Connection

Illustrates a wiring diagram for bypass mode operation with a soft start characteristic.

Specialized Wiring Configurations

Shunt Trip Circuit Breaker Connection

Shows wiring for a shunt trip circuit breaker for isolation.

Programmable Controller Interface

Describes connecting programmable controllers and sensor interfaces to the SMC PLUS.

Component Considerations

Power Factor Capacitors and Fuses

Discusses the use of power factor capacitors and recommended fast-acting fuses.

Overload Protection and Protective Modules

Covers motor overload protection and optional protective modules for surge suppression.

Controller Protective Features

Overview of Protections

Details the protective features like Start Fault, Stalled Motor, Temperature Fault, and Line Fault.

Stalled Motor Protection Details

Explains how the controller detects and responds to motor stall conditions.

Operational Sequences and Settings

Line Fault and Factory Settings

Describes line fault conditions and default controller factory settings.

Start and Stop Sequences

Details the controller's start and normal stop sequences and overload trip behavior.

Controller Configuration and Soft Start

Fault Trips and Customer Settings

Explains fault trip resets and how to configure customer settings using switches.

Soft Start Methods

Describes Soft Start and Soft Start with Kickstart methods for motor starting.

Soft Start Setup Details

Soft Start and Kickstart Configuration

Provides step-by-step instructions for setting up Soft Start and Kickstart features.

Current Limit Configuration

Soft Start Current Limit

Details how to adjust Soft Start for current limiting up to 500% of full load amperes.

Current Limit Start Setup

Explains the setup procedure for Current Limit starting mode.

Full Voltage Starting Setup

Full Voltage Starting Mode

Describes the Full Voltage starting mode for across-the-line applications.

Full Voltage Start Configuration

Provides instructions for setting up the controller for Full Voltage starting.

Troubleshooting Introduction

Safety Precautions for Troubleshooting

Highlights essential safety warnings and cautions to be followed during troubleshooting.

Troubleshooting Motor Start Issues

Motor Will Not Start

Lists possible causes and remedies when the motor does not start.

Troubleshooting Motor Running Issues

Motor Stops While Running

Details causes and remedies for motors that stop unexpectedly during operation.

Troubleshooting and Maintenance

Miscellaneous Troubleshooting Situations

Addresses various issues like fluctuating current, erratic operation, and incorrect acceleration.

Control Module and Power Module Checks

Guides on removing the control module and performing power module resistance checks.

Module Removal and Testing

Control Module Removal Procedure

Provides detailed steps for safely removing the control module from the power modules.

Power Module Resistance Testing

Outlines the procedure for testing power module resistance using an ohmmeter.

Component Testing and Parts

Power Module Resistance Check

Continues the resistance check procedure for power modules.

Renewal Parts List

Lists part numbers for replacement control modules, options, power modules, and fans.

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