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Roland Camm-1 PNC-1850 - User Manual

Roland Camm-1 PNC-1850
53 pages
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USER'S MANUAL
* This User's Manual is intended for both PNC-1850 and PNC-1200.

Table of Contents

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Summary

FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT

Grounding and Operating Instructions

Instructions for proper grounding of equipment and safe operating guidelines.

Safety and General Notices

Includes Canadian Class B notice, general cautions, and user manual disclaimers.

Typographic Conventions

Warning Symbols and Definitions

Explanation of symbols used in the manual for warnings, dangers, cautions, and notices.

To Ensure Safe Use

General Safety Precautions

Comprehensive safety advice covering product modification, handling, environment, and operation.

About the Labels Affixed to the Unit

Operational Notices on Unit Labels

Instructions regarding specific operational notices found on unit labels, such as pausing cutting.

To Ensure Correct Use

Product Handling and Environment Notices

Notices concerning precision handling, installation environment, voltage, and cable management.

Part 2

Advanced Operations and Explanations

Covers cutting area, blade information, display menu explanations, and plotting.

Troubleshooting and Device Control

Includes troubleshooting guides, error messages, and device control instructions.

1-1 PRECAUTION

1-2 CHECKING ACCESSORIES

List of included accessories to verify upon unpacking the unit.

1-3 PART NAMES AND FUNCTIONS

Unit Component Identification

Identification of unit components through front and rear view diagrams.

1-3-3 Operation Panel

1-4 BASIC OPERATION

Step-by-step guide for fundamental operations of the PNC-1850/1200.

1-4-1 Setting Up and Connection

Instructions for proper installation, placement, and connection of the unit.

Connection

1-4-2 Installing the Cutter

Procedure for installing and replacing the cutting blade and blade holder.

Cutter Blade Adjustment

Blade Holder Installation and Removal

Step-by-step instructions for installing and removing the blade holder.

1-4-3 Loading the Sheet

Sheet Loading Position Guide

Diagrams illustrating correct pinch roller placement for different sheet widths.

Powering On and Initial Setup

Rolled Sheet Handling

Detailed steps for loading and preparing rolled sheets for cutting.

Sheet Base Usage

Instructions for loading sheets using the sheet base (PNC-1200 only).

Loading Rolled Sheets from Front

Shaft and Sheet Securing Procedures

Steps for mounting shafts and securing the rolled sheet on the stand.

Sheet Alignment and Pinch Roller Adjustment

Aligning the sheet and adjusting pinch roller positions for proper cutting.

Control Panel Operations During Loading

Handling control panel messages and menu navigation during sheet loading.

Loading Flat Sheets

Flat Sheet Roller and Guide Alignment

Aligning the flat sheet using guide lines and rollers for straight loading.

Piece Detection and Alignment Checks

Checking for sheet offset and alignment issues during piece scanning.

Sheet Clamping and Feed Procedures

Securing Rolled Sheets and Finalizing Feed

Securing rolled sheets on shafts and finalizing sheet feed to the carriage.

Cutting Excess Sheet Portions

Using the separate cutter to cut off excess portions of the sheet.

1-4-4 Selecting the Interface

Computer Connection Setup

Setting the computer's output port for the chosen interface type.

Interface and Communication Parameter Configuration

Selecting interface type and configuring serial communication parameters.

1-4-5 Cutting Test Procedures

Cutting Test Execution and Adjustment

Procedure for performing cutting tests and analyzing results.

Speed, Force, and Compensation Settings

Adjusting cutting speed, blade force, and blade compensation parameters.

Blade Compensation and Special Sheet Handling

Blade Compensation Adjustment

Procedure for adjusting blade compensation for clean corner cuts.

Cutting Strong Adhesive Layers

Specific advice for cutting sheets with strong adhesive layers.

1-4-6 Downloading Cutting Data

Software and Data Transfer Setup

Configuring application software and transferring cutting data.

Cutting Operation Control (Pause;Abort)

Procedures for temporarily halting and resuming or aborting cutting operations.

Repeating Cuts and Applying Cutouts

Replot Feature Usage

Using the Replot feature to create copies of the same cutting sequence.

Critical Warning: Front Cover Operation

Crucial warning about opening the cover during operation to avoid errors.

Applying Completed Cutouts

Instructions for applying the cut-out designs onto surfaces.

1-4-8 When Completed Cutting

1-5 CARE AND MAINTENANCE

Guidelines for cleaning and maintaining the unit.

Cleaning Procedures for Unit Components

Instructions for cleaning the body, platen, rollers, and covers.

2-1 CUTTING AREA AND BLADE INFORMATION

Cutting Area Specifications

Specifies the maximum cutting dimensions and acceptable sheet widths.

Blade Condition and Lifespan

Information on blade condition, maintenance, and factors affecting its lifespan.

2-3 DISPLAY MENUS FLOWCHART

Power On and Initial Menu Navigation

Describes the power on sequence and initial menu navigation steps.

Unit Settings and Functions

PREFEED and CALIB Settings

Configuration for automatic sheet feed and cutting distance correction.

REPLOT Functionality

Function to repeat cutting sequences and manage the replot buffer.

2-4 EXPLANATION OF DISPLAY MENU

Sheet Type Selection

Procedure to select the type of sheet loaded (Roll, Edge, Piece).

Cutting Parameter Configuration

How to set and store cutting parameters like speed, force, and compensation.

Setting Cutting Speed

Cutting Speed Adjustment Procedure

Step-by-step guide for adjusting the cutting speed parameter.

Blade Compensation and Force Settings

Blade Compensation Adjustment

Procedure for adjusting blade compensation for clean corner cuts.

Blade Force Adjustment

Procedure for adjusting the pressure or force of the blade during cutting.

Smooth Curve Cutting Setting

Setting to enable smooth cutting of curves and arcs.

Sheet Weight and Tool-Up Speed Settings

Thick Sheet Weight Adjustment

Adjustment for using thicker sheets, affecting speed settings.

Tool Movement Speed During Tool-Up

Setting the speed for tool movement when raised.

Setting the Origin Point

Procedure for setting a user-defined origin point on the sheet.

Origin Point Rotation and Sheet Feeding

Rotating the Origin Point

Rotating the cutting coordinate origin by 90 degrees.

Feeding the Loaded Sheet

Procedure to feed the sheet to ensure sufficient material for cutting.

Area Unit Settings

Setting display units for length (Metre or Feet).

PREFEED and Cutting Distance Correction

PREFEED Functionality

Configuration for automatic sheet feed at cutting.

Cutting Distance Error Correction

Adjustment for distance errors based on actual measurements.

Replot Buffer Management

Function to repeat cutting sequences and manage the replot buffer.

Command Mode and Interface Selection

COMMAND MODE Selection

Selecting the type of instructions the unit understands (Mode 1, 2, or Auto).

INTERFACE Selection

Selecting the connection interface (Parallel, Serial, or Auto).

Serial Connection Protocol Setup

Configuring serial communication parameters like Stop Bit, Data Bit, Parity, Baud Rate, Handshake.

Serial Communication Parameters

Data Bit and Parity Mode Settings

Setting the size of data blocks and parity check mode for serial communication.

Baud Rate and Handshake Configuration

Setting the data transmission speed and handshake mode for serial connections.

Computer Command Priority Settings

Tool Change Command Handling

Enabling or disabling tool change commands from the computer.

Velocity and Force Select Commands

Using VS command for setting cutting speed and FS command for force.

Display Unit and Demo Cutting

Language and Display Unit Settings

Changing display language and setting coordinate units (Mechanical or Millimeter).

Demo Cutting Mode Operation

Performing a demo cut for operation check when the unit is not working correctly.

Blade Movement Control

Moving the blade up, down, or in four directions for cutting.

2-5 PLOTTING ON PAPER MEDIA

Plotting Benefits and Media Combinations

Benefits of plotting for design verification and compatible pen/paper combinations.

Pen Speed, Force, and Replacement

Recommended pen speed and force settings, and guidance on pen replacement.

Plotting Procedure

Step-by-step instructions for performing plotting operations.

Plotting with Pen Changes

Matching Plotter Settings to Software Pens

Matching plotter settings to software pen configurations for pen change operations.

2-6 WHAT TO DO IF....

PNC-1850;1200 Troubleshooting Checklist

A systematic checklist for troubleshooting common issues with the PNC-1850/1200.

Power and Connection Troubleshooting

Steps to diagnose and resolve power-on and connectivity problems.

Troubleshooting Display Messages

Pinch Roller and Cover Open Messages

Troubleshooting specific messages related to pinch rollers and the front cover.

Motor Error and Power Issues

Troubleshooting motor errors and power-related issues.

Troubleshooting Cutting and Sheet Issues

Blade Installation and Condition Checks

Checking blade installation security and condition for proper cutting.

Sheet Slippage During Cutting

Diagnosing and resolving issues related to sheet slippage during the cutting process.

2-6-2 Error messages

Error Message Reference

A list and explanation of error messages displayed by the unit.

Appendix 1 CHARACTER SETS

Appendix 2 LIST OF OPTIONS

List of optional accessories available for the PNC-1850/1200.

Appendix 3 SPECIFICATIONS

Mechanical and Speed Specifications

Details on the unit's mechanical components and cutting speed specifications.

Interface and Dimension Specifications

Specifications for interfaces, dimensions, weight, temperature, and humidity.

Interface Specifications Details

Parallel Interface Pin Connections

Pin connection details and signal specifications for the parallel interface.

Serial Interface Pin Connections

Pin connection details and signal specifications for the serial interface.

2-8 DEVICE CONTROL INSTRUCTIONS

Handshake and DTR Signal Control

Instructions for handshake protocols and DTR signal control.

Status and Abort Instructions

Buffer Status and Error Code Output

Instructions for outputting buffer status, pause state, and RS-232C error codes.

Operation Abort and Initialization Commands

Commands to abort device control, CAMM-GL III instructions, and initialize settings.

Roland Camm-1 PNC-1850 Specifications

General IconGeneral
Drive MethodServo motor
Resolution0.025 mm
Media Thickness0.1-1.0 mm
Repeatability±0.1 mm
Power Requirements100-240 V, 50/60 Hz

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