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Royal Enfield J User Manual

Royal Enfield J
72 pages
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ROYAL ENFIELD 350cc and 500cc O.H.V. WORKSHOP MANUAL
WORKSHOP
MAINTENANCE MANUAL
FOR THE
ROYAL ENFIELD
350 cc OHV G, 1945 - 1954
G deluxe and 350 Clipper
1955 - 57
and 500 cc OHV J and J2
1945 1954
MOTOR CYCLES
HITCHCOCK’S MOTORCYCLES
ROSEMARY COURT
OLDWICH LANE WEST
CHADWICK END
SOLIHULL
B93 0EY ENGLAND
Telephone 01564 783 192
Fax 01564 783 313
e-mail: info@hitchcocksmotorcycles.com
Web: hitchcocksmotorcycles.com
www.hitchcocksmotorcycles.com

Table of Contents

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Royal Enfield J Specifications

General IconGeneral
Fuel Tank Capacity14 Liters
Rear BrakeDrum
Transmission5-Speed Constant Mesh
EngineSingle cylinder, 4-stroke
Gearbox5-Speed
Front SuspensionTelescopic forks
Rear SuspensionTwin shock absorbers
Front BrakeDisc
Engine TypeSingle cylinder, 4-stroke

Summary

DATA

Engine Specifications

Technical specifications for the engine.

Transmission Specifications

Specifications for the transmission system.

Frame and Wheels Specifications

Specifications for the frame and wheels.

TOOLS SUPPLIED WITH MACHINE

Tool Roll and Supplementary Kit

Details of provided tools and kits.

ENGINE

Engine Dismantling and Reassembly

Procedures for dismantling and reassembling engine components.

Valve and Timing Gear Maintenance

Procedures for valve timing and magneto timing.

Tappet Adjustment and Overhaul

Adjusting tappets and performing engine overhaul.

LUBRICATION SYSTEM.

Lubrication System Operation

Explanation of the engine lubrication system's principles.

Oil Consumption and Draining

Causes of oil consumption and system draining.

TRANSMISSION

Gearbox Maintenance

Dismantling, reassembly, and maintenance of the gearbox.

Clutch Maintenance

Dismantling, reassembly, and adjustment of the clutch.

CHAINS.

Chain Maintenance and Limits

Lubrication, tensioning, wear limits, and replacement of chains.

CARBURETTER

Carburetter Settings and Designs

Settings and designs for various carburetter models.

Carburetter Operation and Tuning

Carburetter function, fault tracing, and tuning procedures.

Lucas Magdyno

Magdyno Maintenance and Testing

Routine maintenance, adjustments, and testing of the Magdyno.

Lucas Dynamo Model E3LM

Dynamo Maintenance and Testing

Maintenance, dismantling, and testing of the Lucas dynamo.

Control Box

Control Box Settings and Servicing

Settings, adjustments, and servicing of the control box.

Battery Model PUZ7E

Battery Preparation and Servicing

Preparing and servicing the PUZ7E battery.

Head and Tail Lamps

Lamp Maintenance and Replacement

Procedures for maintaining and replacing headlamps and tail lamps.

Front Fork (Facia Panel)

Front Fork (Facia Panel) Maintenance

Dismantling, lubrication, and adjustment of the facia panel front fork.

Front Fork (Casquette/Alloy)

Front Fork (Casquette/Alloy) Maintenance

Dismantling, lubrication, and adjustment of the casquette front fork.

Front Wheel

Front Wheel Maintenance

Removal, replacement, and maintenance of the front wheel assembly.

Rear Wheel (Non-Detachable Type)

Rear Wheel Maintenance

Maintenance of the rear wheel, including brake and hub.

SPRING FRAME

Spring Frame Maintenance

Maintenance of the spring frame, suspension units, and alignment.

SPECIAL TOOLS

Special Tools Listing

Illustrations and descriptions of special tools.

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