RYCO RY16-16 - PREVENTIVE MAINTENANCE; HOW TO MAINTAIN YOUR CRIMPER

15MINI CRIMPER SERIES OPERATION MANUAL
The machine should be cleaned and lubricated every eight (8) operation hours. Retract the dies to lubricate. Use a small brush
to lubricate the cone shaped surfaces in the cylinder. Better to lubricate sparingly and more often than seldom and excessively.
Without lubrication, the machine looses power and you will damage the sliding surfaces.
• Lubricate the inner surface of the conical anges—minimum daily with the RYCO recommended grease.
• Apply the grease at the front and rear of the dies with a small brush.
• Lubricate often with a small amount of grease rather than seldom with a lot of grease.
Lubrication/Greasing
• Change hydraulic oil after the rst 500 hours of operation and every 1,000 hours or once a year thereafter.
• Recommended oil: RYCO Hydraulic Oil 46 or equivalent.
• Handle the waste oil according to your local By laws.
• It is recommended to pump the oil into the RY16-HP/RY16-AP reservoirs through a 20μ lter, because new oil in drums is not pure.
Oil Change
Master die springs are wearing parts and therefore have to be replaced after every 100,000 crimps. To replace the springs special
tools and experience is needed. In order to get the master die springs replaced contact your RYCO representative.
Master Spring Change
Warning: Do not use the machine if there are broken or twisted springs in the machine.
Broken or twisted springs can damage the machine or cause personal injuries.
PREVENTIVE MAINTENANCE
HOW TO MAINTAIN YOUR CRIMPER
Cleaning
Keep the machine clean and free from dirt particles. A clean machine ensures a smooth and safe operation.
Wipe the machine with a dry cloth or with soft paper. Do not use water, solvents or abrasives.
The inner side of the crimping head can be cleaned with a small brush.
The following maintenance operations can be performed by the operator according to the instructions below.
However, repairs like changing seals or pump repairs must only be carried out by qualied persons.
Open the dies to the maximum retraction before servicing.
Never use compressed air to clean the crimping head.