RYCO RY16-16 - GENERAL; GENERAL INFORMATION; Warranty; CHECKLIST

1MINI CRIMPER SERIES OPERATION MANUAL
CONTENTS
GENERAL .................................................................................................................................................................................2-6
GENERAL INFORMATION ................................................................................................................................................................2
Warranty .......................................................................................................................................................................................2
CHECKLIST .....................................................................................................................................................................................3
Pre-Delivery Checklist ...................................................................................................................................................................3
Pre-Commencement Inspection .....................................................................................................................................................3
SAFETY RULES ............................................................................................................................................................................4-6
Danger Zones ...............................................................................................................................................................................5
Safety Notes .................................................................................................................................................................................5
Equipment .....................................................................................................................................................................................5
Battery and Oil ..............................................................................................................................................................................6
Oil Fill ...........................................................................................................................................................................................6
Running-In ....................................................................................................................................................................................6
Greasing .......................................................................................................................................................................................6
OPERATION ........................................................................................................................................... 7-12
RY16 MINI CRIMPER ....................................................................................................................................................................... 7
Start Up ........................................................................................................................................................................................7
Selecting the Die Sets and Setting the Crimp Diameter .................................................................................................................. 7
Crimp Range Chart .......................................................................................................................................................................8
Operating the RY16 .......................................................................................................................................................................8
Crimping .......................................................................................................................................................................................8
Changing the Die Set on RY16 ...................................................................................................................................................... 8
Maintenance .................................................................................................................................................................................8
HYDRAULIC HAND PUMP ................................................................................................................................................................... 9
Operating Instruction ..................................................................................................................................................................... 9
Installation ....................................................................................................................................................................................9
Pump Operation .......................................................................................................................................................................... 10
Operating the Pump .................................................................................................................................................................... 10
Maintenance ............................................................................................................................................................................... 11
Hydraulic Hand Pump Troubleshooting ........................................................................................................................................ 12
SPECIFICATIONS ...................................................................................................................................... 13
AIR/HYDRAULIC PUMP SPECIFICATIONS ....................................................................................................................................... 13
Operation .................................................................................................................................................................................... 13
CALIBRATION ........................................................................................................................................... 14
RY16 Mini Crimper Calibration .................................................................................................................................................... 14
RY16 Mini Crimper Troubleshooting ............................................................................................................................................ 14
PREVENTATIVE MAINTENANCE .......................................................................................................... 15-17
Cleaning .................................................................................................................................................................... 15
Lubrication/Greasing ................................................................................................................................................................... 15
Oil Change .................................................................................................................................................................................. 15
Master Spring Change ................................................................................................................................................................. 15
Spare Parts ............................................................................................................................................................................ 16-17