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Sachs 501/4BKF User Manual

Sachs 501/4BKF
59 pages
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SACHS
Reparaturanleitung Nr. 3028.8/2 D-E-F
Repair
Manual
Manuel
de
Reparations
SACHS
501/4A
KF
501/4AKFX
501/3BKF
501/4BKF
501/3BF
501/4'BF
Ausgabe August 1978
Edition
AugusVAout 1978
FICHTEL & SACHS
AG
0 -8720 SCHWEINFURT
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Sachs 501/4BKF Specifications

General IconGeneral
Engine typeTwo-stroke
CylinderSingle cylinder
CoolingAir cooled
Gears4-speed
Bore38 mm
Stroke42 mm
Fuel systemCarburetor
Starting systemKick start

Summary

Introduction and Engine Identification

Workshop Manual Introduction

Explains the purpose and scope of the repair manual.

SACHS Engine Model Variations

Details different engine models with their key features and images.

Technical Specifications

Tools and Engine Dismantling Procedures

Specialized Repair Tools

Lists and illustrates essential tools for engine repair and assembly.

Engine Dismantling Steps

Step-by-step guide for disassembling engine components like the crankshaft and gears.

Individual Part Servicing

Procedures for replacing oil seals, bearings, and small end bushes.

Engine Assembly and Key Systems

Crankshaft and Gearbox Assembly

Steps for pre-assembling the crankshaft and assembling the gearbox.

Selector Mechanism and Clutch Assembly

Procedures for assembling the gear shift selector and clutch components.

Ignition and Carburettor System Setup

Instructions for setting ignition timing and adjusting the carburettor.

Post-Overhaul Operations and Maintenance

Engine Installation and Cable Connections

Steps for installing the engine and connecting control cables.

Clutch Adjustment and Test Run

Procedures for adjusting the clutch and performing a test run.

Magneto-Generator and Engine Preservation

Instructions for magneto-generator wiring and engine preservation.

Lubrication and Maintenance Schedule

Comprehensive chart for engine lubrication and scheduled maintenance tasks.

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