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Sachs 301/A User Manual

Sachs 301/A
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JUNI
NUN
Reparaturanleitung
Repair
Manual
Manuel
de
Réparations
Nr.
3011.8
D-E-F
Radnabenmotor
Wheel
Hub
Engine
Moteur
moyeu
de
roue
FICHTEL
&
SACHS
AG
SACHS-
MOTOR
Type
301/A
301/AB
SAXONETTE
Ausgabe/Edition
11/1987
Quelle: Heinz Fingerhut, www.velo−classic.de | velopedia.online
Historische Fahrraeder e.V.
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Sachs 301/A Specifications

General IconGeneral
BrandSachs
Model301/A
CategoryEngine
LanguageEnglish

Summary

Preface and Introduction

Manual Protection and Usage Notice

Legal notice regarding copying, usage, and rights reserved for the manual's content.

Engine Technical Specifications

Engine Design and Lubrication Details

Comprehensive engine specs including design, cooling, capacity, output, lubrication, and gearbox.

Ignition and Carburettor Specifications

Details on ignition system parameters and carburettor type and settings.

Specialized Repair Tools and Mounting Jig

List of Repair Tools and Their Designations

Catalog of repair tools with part numbers and descriptions for easy identification.

Engine Controls and Operation Guide

Handlebar Control Identification and Function

Identifies and describes the function of various controls on the handlebar assembly.

Engine and Rear Wheel Removal/Installation

Separating Engine from Wheel Rim

Steps to detach the engine from the wheel rim, emphasizing critical precautions.

Engine Disassembly Procedures

Engine Component Dismantling Steps

Instructions for removing the exhaust, starter, and silencer as part of engine disassembly.

Ignition System Servicing

Ignition Coil and Pole Wheel Removal

Details the process of removing the ignition coil and pole wheel.

Brake System Service

Brake Component Removal Procedures

Instructions for removing brake parts like shoes, lever, and holding plate.

Carburettor and Diaphragm Plate Service

Carburettor and Diaphragm Plate Removal

Steps for removing the carburettor and diaphragm plate, noting gasket care.

Engine Block Separation and Crankshaft Assembly

Separating the Engine Crankcase

Instructions for splitting the engine crankcase into its two halves.

Crankshaft and Gearbox Assembly

Procedures for removing the complete crankshaft and gearbox assembly.

Individual Part Servicing

Gearbox Main Shaft and Pawls Service

Details on dismantling, reassembling, and checking the gearbox main shaft and pawls.

Engine Reassembly Procedures

Hub Sleeve Installation and Removal

Steps for removing and installing the hub sleeve, including oil seal precautions.

Axial Play Measurement and Component Fitting

Axial Play Measurement and Shim Adjustment

Guide on measuring axial play and adjusting with shims.

Fitting Bearing Bush and Related Components

Instructions for fitting the bearing bush, sealing ring, washer, and nut.

Crankshaft and Piston Servicing

Piston Removal and Replacement Guidelines

Instructions for piston removal and important notes for replacement parts.

Ball Bearing and Needle Sleeve Fitting

Steps for fitting the grooved ball bearing and needle sleeve, including heating and pressing.

Centrifugal Clutch Service

Centrifugal Clutch Disassembly Steps

Detailed instructions for taking apart the centrifugal clutch.

Centrifugal Clutch Assembly Steps

Detailed instructions for reassembling the centrifugal clutch.

Gear Shaft and Clutch Drum Service

Gear Shaft and Clutch Drum Disassembly

Procedures for dismantling the gear shaft and clutch drum.

Gear Shaft and Clutch Drum Reassembly

Gear Shaft and Clutch Drum Reassembly

Instructions for reassembling the gear shaft, clutch drum, and related parts.

Recoil Starter Service

Recoil Starter Disassembly Procedures

Step-by-step guide for dismantling the recoil starter mechanism.

Recoil Starter Reassembly

Recoil Starter Reassembly Steps

Instructions for assembling the recoil starter, including spring installation and lubrication.

Recoil Starter Final Assembly Checks

Securing Starter Cord and Components

Final steps for securing the starter cord, pawl, and brake spring.

Magneto Ignition System Information

Ignition Wiring and Connection Colors

Details on connecting ignition modules and coils, including cable colors.

Ignition System Testing Procedures

Explains how to test the ignition coil and electronic module.

Carburettor Servicing and Adjustment

Carburettor Cleaning and Functionality

Instructions for cleaning the carburettor and understanding its operational functions.

Idle Speed and Diaphragm Plate Adjustment

Details on adjusting idle speed and fitting the diaphragm plate.

Carburettor Component Checks

Carburettor Short-Circuit Device Check

Procedure to test the carburettor's short-circuiting device using a test boy.

Carburettor Cover Plate Installation

Steps for correctly fitting the carburettor cover plate.

Engine Decarbonisation

Cylinder and Piston Decarbonising

Instructions for carefully removing carbon deposits from the cylinder and piston.

Exhaust Silencer Maintenance Notes

Information regarding the exhaust silencer's inability to be decarbonized and replacement needs.

Magneto Side Oil Seal Replacement

Oil Seal Removal Procedure

Detailed steps for removing the old oil seal using appropriate tools.

New Oil Seal Installation Steps

Instructions for preparing the crankcase edge and installing the new oil seal correctly.

Engine Reassembly Process

Cylinder Case and Crankshaft Assembly

Mounting the cylinder case and assembling the crankshaft and gearbox.

Engine Block Assembly and Tightening

Screwing Engine Block Together

Steps for assembling the engine block halves with specific screw tightening sequences.

Carburettor and Brake Reassembly

Carburettor and Diaphragm Plate Reassembly

Instructions for fitting the carburettor, diaphragm plate, and gasket.

Brake System Reassembly Steps

Procedures for sealing the bearing bolt and attaching brake components.

Pole Wheel and Ignition Coil Installation

Pole Wheel Installation Procedures

Steps for installing the crankshaft key, pole wheel, washer, and nut.

Ignition Coil Installation and Air Gap Setting

Guides on fitting the ignition coil, setting the air gap, and connecting cables.

Air Filter and Ignition System Checks

Air Filter Installation

Instructions for installing the air filter element into the silencer cover.

Ignition System Functional Check

Procedure for checking the ignition coil's spark output and troubleshooting.

Handlebar Controls and Adjustments

Handlebar Control Symbols and Positions

Explains the symbols and positions of the handlebar operating lever.

Carburettor and Control Cable Adjustment

Detailed steps to adjust the carburettor and control cables for proper engine operation.

Rear Wheel Brake Adjustment and Wear

Rear Wheel Brake Adjustment Procedure

Step-by-step guide for adjusting the rear wheel brake for optimal performance.

Brake Lining Wear Limit Indicator

Indicates the wear limit for brake linings, signaling the need for replacement.

Maintenance Schedule and Procedures

General Maintenance Tasks and Checks

Covers essential maintenance like test runs, oil checks, spark plug servicing, and lubrication.

Component Specific Maintenance Schedules

Details maintenance for air filter, carburettor, fuel filter, cables, engine, and brakes at specified intervals.

Ignition System and Internal Lubrication

Electronic Ignition System Care Notes

Notes on the maintenance-free nature of electronic ignition and required care during checks.

Cylinder and Bearing Lubrication

Details on lubricating the cylinder, con-rod, and crankshaft bearings with two-stroke mixture.

Lubricants and Sealants List

Required Lubricants and Sealants for Assembly

A list of specific lubricants and sealants needed for engine assembly, with part numbers.

Engine Conservation for Storage

Engine Conservation Steps

Instructions for preserving the engine by draining fuel and lubricating internals before long-term storage.

Winter Operation and Corrosion Protection

Vehicle Protection Recommendations

Advice on cleaning and preserving the vehicle's chassis and engine parts for protection.

Cleaning Precautions for Vehicle Finish

Warning about using high-pressure washers or aggressive cleaners that can damage the paint.

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