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Sanyo Denki PY Series User Manual

Sanyo Denki PY Series
138 pages
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Table of Contents

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Do you have a question about the Sanyo Denki PY Series and is the answer not in the manual?

Sanyo Denki PY Series Specifications

General IconGeneral
SeriesPY Series
TypeServo Drives
Position ControlYes
Speed ControlYes
Torque ControlYes
Control MethodPWM Control
CommunicationRS-485
Protection FunctionsOvercurrent, Overvoltage, Overheat, Short Circuit
Operating Temperature0°C to 55°C
Humidity20% to 85% RH (non-condensing)

Summary

Introduction

About this Guide

Details the manual's structure, purpose, and how to interpret its content.

Syntax Information

Explains the symbols and text formats used throughout the manual.

Safety

General Safety Warnings

Provides critical DANGER, WARNING, and CAUTION notices for safe operation and installation.

Technical Support

Online Support

Information on accessing support resources via the company's website.

Telephone Support

Contact details for the technical support center and its operating hours.

Product Family Overview

Amplifiers

Overview of available PY family servo and stepper drives.

Motors

Details on the range of PY family servo and stepper motors.

Systems

Information on valid system configurations assembled from motors and amplifiers.

Cables

Recommendations for using Sanyo Denki motor power and feedback cables.

External Regen Resistors

Information on optional external regeneration resistors.

Installation

Chapter Overview

Introduces the chapter's content on installing the amplifier and motor.

Unpacking and Inspection Procedure

Steps for unpacking and inspecting the amplifier and motor for damage.

Amplifier Installation

Guidance on general requirements, mounting, and environmental considerations for amplifier installation.

Motor Installation

Instructions for motor environmental requirements, mounting, and load connection.

Installation Check List

A checklist to ensure all installation steps and conditions are met.

Wiring

Chapter Overview

Introduces the chapter's content on wiring the amplifier and motor.

Cable Connection Diagram for PY0

Simplified diagram showing system connections for a PY0 drive.

Cable Connection Diagram for PY2

Simplified diagram showing system connections for a PY2 drive.

Wiring Precautions

Essential safety and best practice guidelines for wiring the system.

Applicable Wire Sizes

Table of recommended wire sizes for various connections.

Input Power

Details power supply capacity requirements for different system configurations.

Leakage Current

Explanation of high-frequency leakage current and its potential effects.

Connection Diagrams (PY2/PY0)

Detailed wiring diagrams for PY2 and PY0 drives with P3/P5 and P2/P6 motors.

CNA, CND and CNB Connectors

Pin assignments and explanations for CNA, CND, and CNB connectors.

CN1 Control Connector

Detailed pin assignments and descriptions for the CN1 control connector.

CN2 Motor Encoder Connector

Pin assignments for connecting the motor encoder via the CN2 connector.

Wiring Check List

Final checklist to verify correct wiring and connections.

Operation

Chapter Overview

Introduces the chapter's content on amplifier operation and timing diagrams.

Pre-Operation

Information on amplifier status indicators and pre-operation checks.

Amplifier Status Display

Details the 7-segment display, power LED, and charge LED for status indication.

Power “On” Sequence

Timing diagram and circuit details for the proper amplifier power-on sequence.

Stop Sequences

Defines sequences for stopping the amplifier due to bus power loss or internal errors.

Servo “OFF” Sequence

Describes the sequence for disabling the amplifier, with or without brake delay.

Alarm Reset Sequence

Timing diagram for the procedure to reset alarms and resume normal operation.

Over-travel Sequence

Defines the sequence of operation for over-travel conditions.

External Regeneration Resistors

When to use an External Regeneration Resistor

Guidance on determining if an external resistor is needed based on generated energy.

Selecting the Right External Regen Resistor

Table and criteria for selecting the appropriate external regeneration resistor.

How to connect a Regen Resistor

Instructions and diagrams for connecting external regeneration resistors.

Regeneration Resistor Mounting

Diagrams showing dimensions and mounting considerations for regeneration resistors.

Wiring Check List

Checklist for verifying connections related to external regeneration resistors.

Specifications

Chapter Overview

Introduces the chapter containing system, amplifier, and motor specifications.

Acceleration and Deceleration Time

Formulas and definitions for calculating motor acceleration and deceleration times.

Dynamic Brake

Explanation of internal dynamic brake characteristics and operating frequency.

Miscellaneous Servo Motor Specifications

Details on motor direction of rotation and holding brake specifications.

Drive Setup

Chapter Overview

Introduces setting parameters, viewing history, tuning, and monitoring via Remote Operator/Software.

Using the Remote Operator

Guide to configuring and testing the amplifier using the Remote Operator.

PY Setup Software

Instructions for installing and using the PY Setup Software for configuration.

Jogging Operations

Procedures for rotating the motor forward and backward using Remote Operator or PY Software.

Amplifier Tuning

Explanation of auto-tuning and manual tuning for optimizing amplifier performance.

Monitor Screen

How to use the Remote Operator or PY Setup Software to monitor amplifier status.

Alarm Trace Screen

Procedure to view the history of the last eight faults and current alarms.

Quick Setup

Steps for common configuration changes like command mode and motor selection.

Amplifier Parameters

Chapter Overview

Introduces the chapter listing all amplifier parameters with descriptions and values.

Summary

Overview of how amplifier parameters control and configure functions.

Position Control Parameters

Pictorial reference of parameters associated with position control tuning.

Velocity Control Parameters

Pictorial reference of parameters associated with velocity control tuning.

Current Limiting Parameters

Diagram illustrating internal and external current limit parameters.

Parameter Summary by Mode and Page

A table listing all amplifier parameters sorted by Remote Operator mode and page.

Detailed Description of Parameters

Detailed explanations of each amplifier parameter, including their ranges and limits.

Maintenance and Troubleshooting

Chapter Overview

Introduces the chapter on maintenance and troubleshooting for installation.

Maintenance

Guidelines for routine maintenance, including cleaning and cable inspection.

Troubleshooting

Guide to identifying and resolving alarm codes indicated by the amplifier.

Power Element Error

Troubleshooting steps for 'OC' alarm related to power element issues.

Overload

Troubleshooting steps for 'OL' alarm related to motor overload conditions.

Amplifier Overheating

Troubleshooting steps for 'AOH' alarm related to amplifier overheating.

Overvoltage

Troubleshooting steps for 'OV' alarm related to overvoltage conditions.

Overspeed

Troubleshooting steps for 'OS' alarm related to exceeding maximum speed.

Control Power Supply Error

Troubleshooting steps for 'PE' alarm related to control power supply issues.

Sensor Error

Troubleshooting steps for 'DE' alarm related to encoder or sensor faults.

Bus Power (R, S, and T) Supply Failure

Troubleshooting for 'MPE' alarm related to bus power supply failure.

Bus Power (R, S, and T) Phase Missing

Troubleshooting for 'FP' alarm related to missing phase in bus power.

Velocity Control Error

Troubleshooting steps for 'SE' alarm related to velocity control errors.

Deviation Overflow (Position)

Troubleshooting for 'OVF' alarm indicating position deviation overflow.

External (Regeneration Resistor) Overheating

Troubleshooting for 'EXOH' alarm related to external resistor overheating.

DSP Error

Troubleshooting steps for 'DSPE' alarm related to DSP malfunctions.

Internal Regeneration Resistor Overheating

Troubleshooting for 'RGOH' alarm related to internal resistor overheating.

Regeneration Error

Troubleshooting for 'RGOL' alarm related to regeneration capacity or resistors.

Memory Error

Troubleshooting steps for 'MEME' alarm related to memory errors.

CPU Error

Troubleshooting steps for 'CPUE' alarm related to CPU failures.

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