Schenker SMART 60 - User Manual

COD: 60S12/24.B.2021
Installation, use and maintenance manual
Schenker Italia
Via Ferrante Imparato 501 - Condominio Genesis
80146 Naples (Italy)
Tel. +39 081 5593505
Fax. +39 081 5597372
E-mail: info@schenker.it
www.schenkerwatermakers.com
THE PRESENT MANUAL BELONGS TO - Schenker Italia - ALL RIGHTS RESERVED
SMART 60
Basic 12/24 V DC

Schenker SMART 60 Specifications

General

Storage Tank Capacity	3.2 gallons
Filtration Technology	Reverse Osmosis
Filter Stages	5
Water Production Rate	60 GPD
Operating Temperature	40-100°F

Summary

Layout of Manual

Structure of the manual

Describes the manual's chapter and paragraph structure for easy navigation.

Description of the pictograms

Explains the meaning of symbols used in the manual for warnings and notes.

General Warnings and Information to the Recipient

Important information

Provides essential instructions for safe operation and maintenance of the watermaker.

Safety warnings

Lists crucial safety precautions to prevent accidents and protect the user and equipment.

Warranty

Details the terms, conditions, and limitations of the product warranty.

Identification of the unit

Explains how to identify the watermaker using its serial number and label.

Legislative reference

Lists relevant directives and standards concerning machine safety and EMC.

Product Presentation

Transport and material handling

Instructions for safely moving and handling the watermaker unit during shipping and receipt.

Stock and storage

Guidelines for storing the watermaker to prevent damage, specifying temperature and conditions.

Packaging

Details on how the watermaker is packaged and its contents.

Attached documents

Lists the technical documentation included with the watermaker packaging.

Technical data

Provides key specifications, dimensions, and performance data for the watermaker.

Features of the product

Highlights the main characteristics and benefits of the Schenker watermaker.

Energy recovery system advantages

Explains the benefits and functioning principles of the patented Energy Recovery System.

Pump group components

Details the components and function of the pump group.

Watermaker group components

Details the components and function of the watermaker group, including its parts.

Accessories

Lists and describes the main accessories included with the watermaker.

Mounting and Installation

General installation criteria

Key considerations for planning the watermaker installation, including positioning and connections.

Pump group mounting

Instructions for mounting the pump group, ensuring proper ventilation and positioning.

Watermaker group mounting

Guidance on positioning the watermaker unit relative to pumps and ensuring accessibility.

Accessories mounting

Instructions for mounting accessories like the non-return valve and active carbon filter.

Water intakes and discharges

Arrangement of water intake and discharge connections for the system.

Seawater intake setup

Details on ideal placement and requirements for the seawater intake fitting.

Fresh water intake for washing

Setup requirements for the fresh water intake used for washing.

Brine discharge setup

Requirements for the salt-water drain and discharge setup.

Hydraulic connections

Guidance on connecting all hydraulic hoses and pipes to the watermaker system.

Remote control panel mounting

Instructions for mounting the remote control panel on the boat panel.

Wiring SMART 60 12;24 V DC

Specific wiring diagrams and cable section recommendations for the power supply.

Functioning and Use

Command description

Details the functions of the remote control panel buttons and system alarms.

Alarms description

Explains the system's different alarm types, their recognition, and how to stop them.

First start-up procedure

Step-by-step guide for initial system startup and air purging.

Preliminary checks for start-up

Essential checks to perform before initiating the first start-up sequence.

Start-up process

The actual sequence of operations to start the watermaker for the first time.

Normal operating procedure

Instructions for standard operation, including with or without final flushing.

Working cycle with timer

How to operate the watermaker using a timer for automatic cycles.

Working cycle with single pump

Procedure for operating the unit with only one of the two parallel pumps.

Long flushing procedure

Steps for performing an extended flushing cycle with fresh water.

Reset procedure

Procedure to reset the system in case of hydraulic block or air in the system.

Maintenance (Routine and Special)

Filter cleanliness check

Procedures for inspecting and cleaning the mesh, cartridge, and active carbon filters.

Working pressure check

How to read and adjust the system's working pressure using the manometer.

Leak check

Instructions for verifying the system for any leaks at startup and periodically.

Membranes replacement check

Guidance on checking and verifying the need for reverse osmosis membrane replacement.

Shutdown procedure

Steps and equipment needed to properly shut down the system for extended periods.

Necessary equipment for shutdown

Lists the required tanks, hoses, cleaning products, and tools for shutdown.

Shutdown operating procedure

Step-by-step guide for preparing the solution and performing the shutdown process.

Antifreeze procedure

Procedure for winterizing the system using propylene glycol in cold climates.

Membrane replacement

Guidance on the expected lifespan and replacement of reverse osmosis membranes.

Adjustments

Information on checking and maintaining the accumulator's charge level.

Troubleshooting

Troubleshooting chart

A guide to identify and resolve common issues, their causes, and recommended solutions.

Suggested Spare Parts

Short term cruising spares

List of recommended spare parts and cleaning products for short-term use.

Long term cruising spares

Recommended spare parts and kits for extended periods of operation.

ERS spare parts

Specific spare parts list for the Energy Recovery System (ERS) with codes.

Additional spares

List of other common spare parts for extraordinary maintenance interventions.