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Schenker SMART 30 - User Manual

Schenker SMART 30
51 pages
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COD: 30S12/24.A.2018
Installation, use and maintenance manual
Model.: Smart 30
Matriculation number: 30S12/24A
Year of construction: 2002
Schenker Italia
Via Delle Repubbliche Marinare, 67
80147 Naples Italy
Tel. +39 081 5593505
Fax. +39 081 5597372
E-mail: info@schenker.it
WWW.schenkerwatermakers.com
THE PRESENT MANUAL BELONGS TO - Schenker Italia - ALL RIGHTS RESERVED
SMART 30
Analogic 12/24 V dc

Table of Contents

Questions and Answers

Schenker SMART 30 Specifications

General IconGeneral
BrandSchenker
ModelSMART 30
CategoryWater Filtration Systems
LanguageEnglish

Summary

1. Manual Consulting

1.1 Structure of the Manual

Explains how the manual is organized into chapters and paragraphs.

1.2 Description of the Pictograms

Details the symbols used in the manual for warnings and notes.

2. General Warnings and Information to the Recipient

2.1 Important Information

Emphasizes reading all instructions for operator safety and machine protection.

2.2 Safety Warnings

Lists essential safety precautions for operating and maintaining the unit.

2.3 Start-Up

States that system test and validation occur at the production site.

2.4 Warranty

Details the warranty period and conditions for equipment and accessories.

2.5 Identification of the Unit

Explains how to identify the watermaker using its serial number.

2.6 Normative Requirements

Lists relevant EU directives and safety standards for the machine.

3. Product Presentation

3.1 Transport and Material Handling

Provides guidelines and dimensions for safely transporting the watermaker unit.

3.2 Stock

Advises on proper storage conditions to prevent damage from temperature.

3.3 Packaging

Lists the contents included in the watermaker packaging.

3.4 Attached Documents

Lists the technical documentation included with the product.

3.5 Technical Data

Provides detailed technical specifications for the watermaker and pump groups.

3.6 Characteristic of the Product

Describes the function of the machine and the potability of produced water.

3.7 Advantages of the Energy Recovery System

Explains the functioning and benefits of the patented ERS device.

3.8 Composition of the Machine

Details the main components of the watermaker system, including pump group, watermaker group, and accessories.

4. Mounting and Installation

4.1 General Criteria

Outlines key considerations for planning the watermaker installation.

4.2 Components Mountings

Provides specific mounting instructions for the pump and watermaker groups.

4.3 Installation

Details requirements for water intakes and discharges.

4.4 Hydraulic Connections

Illustrates and specifies the hydraulic connections and required hoses.

4.5 Electric Connection

Covers the mounting of the remote control panel and wiring.

5. Functioning and Use

5.1 Command Description

Explains the functions of the buttons and indicators on the remote control panel.

5.2 Introduction - By Pass Mode

Introduces the bypass mode and its specific usage scenarios.

5.3 First Start Up Procedure

Guides the user through the initial startup process to purge air from the system.

5.4 Normal Operating Procedure

Details the steps for routine operation with and without automatic washing.

5.5 Manual Washing Procedure

Describes the procedure for manual washing, especially after inactivity.

5.6 Reset Procedure

Outlines the steps to manually restart the system if it stalls.

6. Maintenance (Routine and Extraordinary)

6.1 Control of Filter Cleaning Condition

Explains how to inspect and maintain the net filter, pump filter, and carbon filter.

6.2 Check the Plant Working Pressure

Details how to read the manometer and check the system's working pressure.

6.3 Check for Absence of Leaks

Advises on performing leak checks at each start-up.

6.4 Check for Membranes Replacement

Provides guidance on the expected lifespan and replacement of membranes.

6.5 Shutdown Procedure

Explains the procedure for preparing the system for long standstills.

6.6 Antifreeze Procedure (Winterizing Procedure in Cold Climate - Under 5°C)

Describes the process for winterizing the system using antifreeze.

6.7 Periodic Maintenance

Covers essential periodic checks and replacements for system longevity.

6.8 Adjustments

Explains how to adjust the high pressure switch and check the pulsation dampener.

7. Troubleshooting

7.1 Failure Chart

A table listing common issues, their causes, and recommended remedies.

7.2 Electronic Issues and Their Solution

Addresses common electronic problems and provides troubleshooting steps.

8. Suggested Spare Parts

8.1 Short Term Cruising

Lists recommended spare parts for short cruising periods.

8.2 Long Term Cruising

Lists recommended spare parts for long-term cruising.

8.3 ERS Spare Parts

Provides a breakdown and part numbers for Energy Recovery System components.

8.4 Additional Spares

Lists other common spares for extraordinary maintenance.

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