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Schenker ZEN 30 - User Manual

Schenker ZEN 30
44 pages
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COD: 30Z12/24.B.2021
Installation, use and maintenance manual
ZEN 30
12/24 V dc

Table of Contents

Questions and Answers

Summary

Layout of Manual

Structure of the Manual

Explains the manual's organization into chapters, paragraphs, subtitles, and further subtitles.

Description of Symbols

Details the meaning of warning symbols like ATTENTION, CAUTION, and NOTE used in the manual.

General Warnings and Information

Important Information

Stresses the importance of reading instructions for safety and avoiding machine damage before any operation.

Safety Warnings

Lists essential safety precautions for operating and maintaining the watermaker, including protective equipment.

Warranty

Outlines warranty terms, duration, exclusions for consumables, and responsibilities for repair and transport costs.

Identification of the Unit

Explains how to identify the Zen Watermaker using its serial number on a label.

Legislative Reference

Lists relevant directives and standards concerning machine safety and environmental disposal requirements.

Product Presentation

Transport and Material Handling

Describes the watermaker unit's packaging in a cardboard box and provides dimensions and weight.

Stockage

Advises storing the unit in a dry place between 5°C and 45°C to prevent freezing and damage.

Packaging Contents

Details the packaging contents, listing the watermaker, pump group, filters, remote panel, and installation kit.

Attached Documents

Lists the technical documentation included in the package: manual, schemes, warnings, and instructions.

Technical Data

Provides key technical specifications of the watermaker, including dimensions, weight, power, and production rate.

Product Features

Highlights the high purity of produced water and emphasizes correct shutdown and cleaning procedures.

Energy Recovery System Advantages

Explains the patented ENERGY RECOVERY SYSTEM, its high energy efficiency, silent operation, and simplified use.

Machine Composition

Pump Group

Describes the pump group, its components like the diaphragm pump and pressure transducer, and their functions.

Watermaker Group

Details the components of the watermaker group, including reverse osmosis membranes, accumulator, and manometer.

Accessories

Lists and describes the main accessories included with the watermaker, such as filters and valves.

Installation

General Criteria

Outlines key planning points for installation, including seawater inlet, unit positioning, and cable routing.

Components Installation

Provides instructions for installing the pump and watermaker groups, emphasizing ventilation and mounting.

Water Intake and Discharge

Covers necessary water intake and discharge arrangements on the boat, including seawater intake details.

Fresh Water Connection for Flushing

Details requirements for connecting to the boat's fresh water system for flushing, including flow rate.

Brine Discharge

Specifies connection requirements for brine discharge back to the sea, including minimum size and fitting options.

Hydraulic Connections

Illustrates and describes the hydraulic connections and piping required for the watermaker system.

Electric Connections

Emphasizes that electrical connections must be performed by a qualified technician, referring to diagrams.

Remote Control Panel Installation

Provides dimensions and installation guidelines for the remote control panel, including mounting and cable requirements.

Electric Connections: Wires

Details power supply connections, circuit breaker ratings, and recommended cable sections based on length and voltage.

Functioning and Use

Command Description

Explains the functions of the ON/OFF and FLUSHING buttons on the remote control panel.

Alarms Description

Describes alarm types, their indicators (flashing LEDs), and the system's response to each alarm condition.

First Start-up Procedure

Outlines the initial procedure for starting a new system, including purging air and initial checks.

Preliminary Checks for Start-up

Lists essential checks to perform before initiating the start-up sequence, ensuring correct component and valve status.

Start-up Procedure

Details the step-by-step process for starting the watermaker, including operating valves and checking pressure.

Normal Operating Procedure

Covers normal operating procedures, including checks and methods for starting and stopping the watermaker.

Normal Operating Procedure Without Final Flushing

Describes the simple procedure for starting and stopping the watermaker without a final flushing cycle.

Normal Operating Procedure With Final Flushing

Details the recommended operating procedure which includes a final flushing cycle before stopping.

Working Cycle with Timer

Explains how to set working cycles using the timer function and how to stop the unit during operation.

Long Flushing Procedure

Outlines the procedure for a prolonged flushing cycle using fresh water, including button indications.

Reset Procedure

Provides instructions for resetting the watermaker in case of an air lock or hydraulic block.

Maintenance (Routine and Special)

Check Filter Cleaning

Explains checking and cleaning system filters (mesh, 5 micron, active carbon) with frequencies and procedures.

Check Watermaker Working Pressure

Describes checking working pressure via the manometer and factors influencing it, including troubleshooting.

Check for Leaks

Emphasizes checking for leaks at every start-up and frequently to prevent potential damages.

Membrane Replacement

Advises on membrane lifespan (6-7 years) and when to consider replacement based on performance.

Shutdown Procedure

Details the shutdown procedure for standstills longer than 2-3 months to prevent sediment and bacteria growth.

Necessary Equipment for Shutdown

Lists essential equipment required for performing the shutdown operation, including fresh water and hoses.

Shutdown Operating Procedure

Provides a step-by-step guide for executing the shutdown procedure, involving solution preparation and running the system.

Antifreeze Procedure (Winterizing)

Explains the antifreeze procedure using propylene glycol to protect the system in cold climates.

Periodic Maintenance

Covers periodic maintenance tasks, including membrane replacement and accumulator adjustments.

Adjustments

Describes the accumulator's function in damping pressure oscillations and the need for periodic checks.

Troubleshooting

Troubleshooting Chart

Presents a chart listing common issues, their probable causes, and recommended remedies for troubleshooting.

Suggested Spare Parts

Short Term Cruising Spare Parts

Recommends essential spare parts for short-term cruising, including cleaning kits and filters.

Long Term Cruising Spare Parts

Suggests spare parts for long-term cruising, including a cruising kit, pump spares, and membranes.

Summary

Layout of Manual

Structure of the Manual

Explains the manual's organization into chapters, paragraphs, subtitles, and further subtitles.

Description of Symbols

Details the meaning of warning symbols like ATTENTION, CAUTION, and NOTE used in the manual.

General Warnings and Information

Important Information

Stresses the importance of reading instructions for safety and avoiding machine damage before any operation.

Safety Warnings

Lists essential safety precautions for operating and maintaining the watermaker, including protective equipment.

Warranty

Outlines warranty terms, duration, exclusions for consumables, and responsibilities for repair and transport costs.

Identification of the Unit

Explains how to identify the Zen Watermaker using its serial number on a label.

Legislative Reference

Lists relevant directives and standards concerning machine safety and environmental disposal requirements.

Product Presentation

Transport and Material Handling

Describes the watermaker unit's packaging in a cardboard box and provides dimensions and weight.

Stockage

Advises storing the unit in a dry place between 5°C and 45°C to prevent freezing and damage.

Packaging Contents

Details the packaging contents, listing the watermaker, pump group, filters, remote panel, and installation kit.

Attached Documents

Lists the technical documentation included in the package: manual, schemes, warnings, and instructions.

Technical Data

Provides key technical specifications of the watermaker, including dimensions, weight, power, and production rate.

Product Features

Highlights the high purity of produced water and emphasizes correct shutdown and cleaning procedures.

Energy Recovery System Advantages

Explains the patented ENERGY RECOVERY SYSTEM, its high energy efficiency, silent operation, and simplified use.

Machine Composition

Pump Group

Describes the pump group, its components like the diaphragm pump and pressure transducer, and their functions.

Watermaker Group

Details the components of the watermaker group, including reverse osmosis membranes, accumulator, and manometer.

Accessories

Lists and describes the main accessories included with the watermaker, such as filters and valves.

Installation

General Criteria

Outlines key planning points for installation, including seawater inlet, unit positioning, and cable routing.

Components Installation

Provides instructions for installing the pump and watermaker groups, emphasizing ventilation and mounting.

Water Intake and Discharge

Covers necessary water intake and discharge arrangements on the boat, including seawater intake details.

Fresh Water Connection for Flushing

Details requirements for connecting to the boat's fresh water system for flushing, including flow rate.

Brine Discharge

Specifies connection requirements for brine discharge back to the sea, including minimum size and fitting options.

Hydraulic Connections

Illustrates and describes the hydraulic connections and piping required for the watermaker system.

Electric Connections

Emphasizes that electrical connections must be performed by a qualified technician, referring to diagrams.

Remote Control Panel Installation

Provides dimensions and installation guidelines for the remote control panel, including mounting and cable requirements.

Electric Connections: Wires

Details power supply connections, circuit breaker ratings, and recommended cable sections based on length and voltage.

Functioning and Use

Command Description

Explains the functions of the ON/OFF and FLUSHING buttons on the remote control panel.

Alarms Description

Describes alarm types, their indicators (flashing LEDs), and the system's response to each alarm condition.

First Start-up Procedure

Outlines the initial procedure for starting a new system, including purging air and initial checks.

Preliminary Checks for Start-up

Lists essential checks to perform before initiating the start-up sequence, ensuring correct component and valve status.

Start-up Procedure

Details the step-by-step process for starting the watermaker, including operating valves and checking pressure.

Normal Operating Procedure

Covers normal operating procedures, including checks and methods for starting and stopping the watermaker.

Normal Operating Procedure Without Final Flushing

Describes the simple procedure for starting and stopping the watermaker without a final flushing cycle.

Normal Operating Procedure With Final Flushing

Details the recommended operating procedure which includes a final flushing cycle before stopping.

Working Cycle with Timer

Explains how to set working cycles using the timer function and how to stop the unit during operation.

Long Flushing Procedure

Outlines the procedure for a prolonged flushing cycle using fresh water, including button indications.

Reset Procedure

Provides instructions for resetting the watermaker in case of an air lock or hydraulic block.

Maintenance (Routine and Special)

Check Filter Cleaning

Explains checking and cleaning system filters (mesh, 5 micron, active carbon) with frequencies and procedures.

Check Watermaker Working Pressure

Describes checking working pressure via the manometer and factors influencing it, including troubleshooting.

Check for Leaks

Emphasizes checking for leaks at every start-up and frequently to prevent potential damages.

Membrane Replacement

Advises on membrane lifespan (6-7 years) and when to consider replacement based on performance.

Shutdown Procedure

Details the shutdown procedure for standstills longer than 2-3 months to prevent sediment and bacteria growth.

Necessary Equipment for Shutdown

Lists essential equipment required for performing the shutdown operation, including fresh water and hoses.

Shutdown Operating Procedure

Provides a step-by-step guide for executing the shutdown procedure, involving solution preparation and running the system.

Antifreeze Procedure (Winterizing)

Explains the antifreeze procedure using propylene glycol to protect the system in cold climates.

Periodic Maintenance

Covers periodic maintenance tasks, including membrane replacement and accumulator adjustments.

Adjustments

Describes the accumulator's function in damping pressure oscillations and the need for periodic checks.

Troubleshooting

Troubleshooting Chart

Presents a chart listing common issues, their probable causes, and recommended remedies for troubleshooting.

Suggested Spare Parts

Short Term Cruising Spare Parts

Recommends essential spare parts for short-term cruising, including cleaning kits and filters.

Long Term Cruising Spare Parts

Suggests spare parts for long-term cruising, including a cruising kit, pump spares, and membranes.

Schenker ZEN 30 Specifications

General IconGeneral
BrandSchenker
ModelZEN 30
CategoryWater Filtration Systems
LanguageEnglish

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