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Scheppach BTS800 User Manual

Scheppach BTS800
88 pages
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Nachdrucke, auch auszugsweise, bedürfen der Genehmigung.
Technische Änderungen vorbehalten. Abbildungen beispielhaft!
Art.Nr.
4903302901
AusgabeNr.
4903302901_0101
Rev.Nr.
22/02/2022
DE
Band- und Tellerschleifer
Originalbedienungsanleitung
5
GB
Belt and disc sander
Translation of original instruction manual
18
FR
Ponceuse à bande et à disque
Traduction des instructions d’origine
29
IT
Levigatrice a nastro e a disco
La traduzione dal manuale di istruzioni originale
41
NL
Band- en schijfschuurmachine
Vertaling van de originele gebruikshandleiding
52
ES
Recticadora de cinta y de disco
Traducción del manual de instrucciones original
63
PT
Reticadora de ta e disco
Tradução do manual de operação original
74
BTS800

Table of Contents

Other manuals for Scheppach BTS800

Questions and Answers:

Scheppach BTS800 Specifications

General IconGeneral
Product typeDisc sander
Mounting typeBench-top
On/off switchYes
AC input voltage230 - 240 V
AC input frequency50 Hz
Weight and Dimensions IconWeight and Dimensions
Depth560 mm
Width280 mm
Height320 mm
Weight18250 g
Package weightWeight of the packaged product in gram.

Summary

Explanation of Symbols

General Danger Warning

General warning about potential danger to life, injury, or tool damage.

Manual Reading Instruction

Instruction to read the manual to reduce inquiry risks.

Safety Goggles Requirement

Mandatory use of safety goggles during operation.

Ear Protection Requirement

Mandatory use of ear protection to prevent hearing loss.

Breathing Mask Requirement

Mandatory use of a breathing mask for protection.

Saw Blade Safety Warning

Critical warning about severe injury risk when reaching into the running saw blade.

Pre-Service Power Disconnection

Safety instruction to switch off and disconnect the device before service.

Introduction

Manufacturer and Contact Details

Details about the manufacturer, Scheppach GmbH, and their address.

Liability and Disclaimer

Manufacturer's disclaimer regarding damages caused by improper use or non-compliance.

Manual Reading Guidance

Recommendation to read the manual before use and keep it safe.

Device Description and Components

Machine Parts Identification

Numbered list of parts of the belt and disc sander.

Scope of Delivery and Packaging

Unpacking and Inspection Procedure

Instructions for unpacking and checking the delivered device.

Packaging Material Safety

Warning that packaging materials are not toys and pose a suffocation risk.

Intended Use and User Qualifications

Approved Application Scope

Description of the belt and disc sander's intended use for sanding wood.

Adherence to Operating Standards

Requirement to adhere to manufacturer's instructions and technical rules.

Qualified Operator Mandate

Machine must be operated, maintained, or repaired by trained personnel.

Use of Genuine Parts

Machine intended for use only with original spare parts and tools.

Non-Commercial Use Limitation

Disclaimer that the equipment is not designed for commercial or industrial applications.

General Power Tool Safety

Work Area Safety Guidelines

Guidelines for maintaining a safe and well-lit work area.

Electrical Safety Practices

Instructions for safe electrical connection and use of power tools.

Personal Safety Awareness

Advice on staying alert, using common sense, and avoiding operation when impaired.

Personal Protective Equipment (PPE) Use

Mandatory use of PPE such as eye protection, safety shoes, and hearing protection.

Prevent Accidental Tool Start

Ensuring the switch is off before connecting to power or handling the tool.

Safe Tool Handling and Balance

Removing adjustment keys and maintaining proper footing and balance.

Clothing and Hair Hazard Prevention

Avoiding loose clothing, jewellery, and keeping hair away from moving parts.

Dust Extraction System Integration

Importance of connecting and using dust extraction facilities.

Mitigating Operator Complacency

Warning against complacency due to familiarity with power tools.

Power Tool Maintenance and Care

Guidelines on using the correct tool, maintenance, and proper storage.

Professional Service and Parts

Ensuring power tools are serviced by qualified personnel with identical replacement parts.

Medical Implant Electromagnetic Warning

Warning for individuals with medical implants regarding electromagnetic fields.

Specific Sanding Machine Safety

Safety rules for the belt and disc sanding machine, including assembly.

Machine Operation Safety and Hazards

Workpiece Handling and Sanding Techniques

Guidelines for sanding wood, handling workpieces, and avoiding kickback.

Machine Securing and Belt Tracking

Instructions on securing the machine, checking belt direction, and workpiece support.

Prohibited Sanding Practices and Setup

Prohibitions on wearing gloves, using cloths, sanding small workpieces, and performing setup during operation.

Accessory Fitting and Removal Safety

Instructions to switch off and unplug the machine when fitting or removing accessories.

Unattended Machine Operation Prohibition

Warning not to leave the working area while the machine is running or stopped.

Remaining Hazards Identification

Potential Danger Identification

Identification of potential hazards like grinding wheel injury, thrown tools, and cable issues.

Hazard Mitigation Strategies

Advice on minimizing remaining hazards by following instructions.

Technical Data and Specifications

Machine Performance Specifications

List of technical specifications including dimensions, RPM, and motor power.

Noise and Vibration Data

Details on sound pressure and sound power levels according to EN 62841-1.

Attachment and Operation Procedures

Pre-Operation Checks and Setup

Checks before connecting to mains supply and starting the machine.

Machine Assembly Steps

Step-by-step instructions for assembling the machine components.

Grinding and Sanding Belt Service

Procedure for removing and replacing the grinding/sanding belt.

Belt Tracking and Tension Adjustment

Instructions on how to adjust the grinding/sanding belt for proper running.

Sanding Belt Position Adjustment

Steps to adjust the position of the grinding/sanding belt for workpiece support.

Abrasive Disc Surface Renewal

Procedure for replacing the abrasive paper on the grinding disc.

Workbench Mounting and Securing

Instructions for securely mounting the sander to a workbench.

Transporting the Equipment

Safe Moving Procedures

Instructions for disconnecting and moving the equipment to a new location.

Working and Sanding Instructions

Bevel Sanding Technique

How to tilt the worktable for bevel sanding and setting the angle.

Miter Gauge Sanding Application

Using the miter gauge for sanding small end surfaces on the disc.

Horizontal and Vertical Sanding Methods

Instructions for sanding horizontally and vertically using the belt and work support.

Surface Sanding on Belt Operation

Technique for surface sanding on the belt, including workpiece handling.

Sanding Curved Workpieces

Warning and technique for sanding inside curves on the idler drum.

Outside Curve Sanding Technique

Warning and technique for sanding outside curves on the sanding disc.

Cleaning, Maintenance, and Service

Routine Maintenance Practices

Wiping dust, oiling rotary parts, and avoiding corrosive cleaning products.

Post-Operation Cleaning and Protection

Cleaning after use, lubricating parts, and waxing the worktable.

Dust Removal from Grinding Unit

Instructions for removing dust collection from the belt and disc grinder.

Wear Parts and Spare Part Acquisition

Information on wear parts and obtaining spare parts.

Storage Guidelines

Optimal Storage Environment

Recommendations for storing the device and accessories in a dark, dry, frost-proof place.

Electrical Connection and Safety

Compliance with Electrical Standards

Ensuring connection complies with VDE and DIN regulations.

Damaged Cable Hazard Warning

Warning about the dangers of using damaged electrical connection cables.

Electrical Cable Inspection and Type

Regularly checking cables for damage and using specified cable types (H05VV-F).

AC Motor Power Supply Requirements

Mains voltage and extension cable specifications for the AC motor.

Damaged Cable Replacement Procedure

Procedure for replacing a damaged Type Y connection cable.

Product Disposal and Environmental Responsibility

Packaging Disposal and Recycling

Information on reusing or recycling packaging materials.

WEEE Directive Compliance

Instructions for disposing of old devices according to WEEE directive.

Troubleshooting Common Issues

Motor Not Starting Solutions

Possible causes and solutions for the motor not starting.

Machine Speed Reduction Diagnosis

Cause and solution for the machine slowing down during work.

Sanding Belt Tracking Problems

Cause and solution for the sanding belt coming off the drive pulleys.

Wood Burning During Sanding

Causes and solutions for wood burning during sanding.

Warranty Information

German Warranty Terms and Conditions

Warranty terms and conditions for Germany, including defect notification.

UK Warranty Terms and Conditions

Warranty terms and conditions for Great Britain, including defect notification.

French Warranty Terms and Conditions

Warranty terms and conditions for France, including defect notification.

Italian Warranty Terms and Conditions

Warranty terms and conditions for Italy, including defect notification.

Dutch Warranty Terms and Conditions

Warranty terms and conditions for Netherlands, including defect notification.

Spanish Warranty Terms and Conditions

Warranty terms and conditions for Spain, including defect notification.

Portuguese Warranty Terms and Conditions

Warranty terms and conditions for Portugal, including defect notification.

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