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Schwinn 490 - Page 4

Schwinn 490
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Step 1
Step 2 & 3
Steps 1 & 2
Step 2
Inspect the console and console cable connection
Tools Required: Estimated Time to Complete: Service Manual Procedure:
Phillips head screwdriver 10 minutes Replace the Console
Access the connection
Important: Unplug the power cord from both the front of your machine and the electrical
outlet before continuing
1. Lift to remove the console rear cover off of the console mast.
2. Using a Phillips head screwdriver, carefully remove the four screws that attach the
console to the mast and set them to the side.
3. Carefully lift the console from the mast to expose the cable connection.
Check the console and console cables
1. Inspect the console for any visible signs of damage, such as a cracked display or
housing. Order a Console if damaged [15333.A].
2. If no damage is present, check the console cable connection. There is one cable
connection between the console and console mast. Be careful to not allow the cable
to fall into the frame while troubleshooting.
3. Unplug the cables and check the following items before reconnecting:
Damage - Check for cut, crimped, or frayed wires, loose connectors, and
missing/bent pins within the connectors. If a cable or connector is damaged, the
replacement item depends on which cable is affected:
Console cable: order a Console [15333.B1].
Console Mast cable: order a Mast Cable [15333.B2].
Connector Orientation - the color of the wires should match on both sides of
the connection (e.g., red wire matches red wire).
Connection Tightness - the cable connectors must be firmly pressed together
to properly secure the connection. The connectors have a latching mechanism
where a plastic tab on the male connector slides over a small ridge on the
female connector.
These latch components can also be used to confirm the connectors are
secured in the correct orientation.
4. Once the cable is reconnected, install the console onto the mast and test if the issue persists. Be careful
not to pinch the wire when reinstalling the console [15333.C]. If the issue persists, check the next
connection in the section below.
4/23/24, 7:04 AM
Schwinn 490 Elliptical:  Incline issues
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