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Sealey 3290CX - User Manual

Sealey 3290CX
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Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts. Use
recommended parts only. The use of improper parts may be dangerous and will invalidate the warranty.
Locate the jack in an adequate, well lit working area for its function.
Keep working area clean and tidy and free from unrelated materials.
Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as the jack may sink in.
Place wedges under wheels of vehicle (but ensure wheels of jack can move freely ).
Ensure the vehicle handbrake is engaged (or in “PARKED” mode), and switch the engine off.
Ensure minimum distance of 0.5m between vehicle tilt & static objects such as doors, walls, etc.
Ensure all non essential persons keep a safe distance whilst the jack is in use.
Ensure there are no passengers in the vehicle to be jacked up.
Place jack under vehicle manufacturer’s recommended lifting points (see vehicle hand book).
Check that the lifting point is stable and centred on the jack saddle.
Ensure the jack wheels are free to move and that there are no obstructions.
WARNING: The jack is a lifting device only.
To support the load always use axle stands (available from your Sealey dealer).
Ensure there are no persons or obstruction beneath the vehicle before lowering.
Use a competent person to lubricate and maintain the jack.
Use only hydraulic jack oil during maintenance.
When not in use store jack in a safe, dry, child proof area in the lowered position.
DO NOT jack vehicle which may result in spillage of fuel, battery acid, or dangerous substances.
DO NOT work under the vehicle until axle stands have been correctly positioned.
DO NOT operate the jack if damaged.
DO NOT adjust the safety overload valve.
DO NOT exceed the rated capacity of the jack.
DO NOT allow the vehicle to move whist lifting or lowering.
DO NOT use the jack for purposes other than which it is intended.
DO NOT use the jack to move vehicle.
DO NOT top up the hydraulic unit with brake fluid. Use hydraulic oil only.
DO NOT allow untrained persons to operate the jack.
INSTRUCTIONS FOR:
TROLLEY JACK 3TONNE
MODEL No: 3290CX
Your new Trolley Jack is produced and manufactured to a high standard of dependability, and if correctly cared for will give you years
of trouble free performance.
1. SAFETY
4. ASSEMBLY
3. SPECIFICATION
2. INTRODUCTION
Model: ................................3290CX
Capacity:...................3tonne (3000kg) Maximum Chassis Height: ..........175mm
Minimum Saddle Height: .............130mm Length: .........................572mm
Maximum Saddle Height: .............465mm Weight: ..........................27.7kg
4.1. Line up the holes in the two piece handle and fasten with the assembly screw.
4.2. Loosen location bolt at the side of the handle base. Insert jack handle and tighten the bolt.
5.1. Before first use.
Before using the jack, purge hydraulic circuit in order to eliminate any possible air in the
system by turning the handle anti-clockwise to open the release valve, and pumping
15 to 20 times (fig.1). At the end of the last downward stroke shut the valve off again by
turning the handle clockwise.
5.2. General.
WARNING! Before lifting ensure section 1 safety instructions are strictly followed.
5.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which
the jack is to stand is level and solid (not tarmacadam).
5.2.2. Position the jack saddle under the vehicle manufacturer’s recommended lifting point.
5.3. Jacking the vehicle.
5.3.1. Turn the handle clockwise to close the valve and commence pumping the handle up and
down using maximum strokes until the vehicle reaches the desired working height.
5. OPERATION
fig.1
Refer to
Instructions
Original Language Version
3290CX Issue: 2 - 06/03/17
© Jack Sealey Limited
Single-piece hydraulic unit. Integral American cog-type release mechanism and long two-piece handle to reduce operator effort. Heavy-duty
castors and large saddle design ease positioning under vehicle. Fitted with safety overload valve and pump-through valve to prevent handle
locking at maximum ram extension. Under 30kg Gross weight for easier transportation and manoeuvrabilty.

Questions and Answers

Summary

Safety

Introduction

Specifications

Assembly

Operation

Before First Use

Purge hydraulic circuit to eliminate air before initial use by pumping.

General Operation

General operation notes and safety checks before lifting.

Jacking the Vehicle

Procedure for lifting the vehicle using the jack.

Lowering the Load

How to safely lower a load, controlling the speed.

Maintenance

General Maintenance

Regular cleaning, lubrication, and oil level checks.

Pre-Use Checks

Inspect for damage, cracks, or loose parts before each use.

Oil Replacement

Instructions for replacing hydraulic oil after a year of use.

Troubleshooting

Summary

Safety

Introduction

Specifications

Assembly

Operation

Before First Use

Purge hydraulic circuit to eliminate air before initial use by pumping.

General Operation

General operation notes and safety checks before lifting.

Jacking the Vehicle

Procedure for lifting the vehicle using the jack.

Lowering the Load

How to safely lower a load, controlling the speed.

Maintenance

General Maintenance

Regular cleaning, lubrication, and oil level checks.

Pre-Use Checks

Inspect for damage, cracks, or loose parts before each use.

Oil Replacement

Instructions for replacing hydraulic oil after a year of use.

Troubleshooting

Overview

The Sealey 3290CX Trolley Jack is a robust and dependable lifting device designed for automotive and general workshop use. Manufactured to high standards, it offers years of trouble-free performance when properly cared for.

Function Description

The primary function of the Sealey 3290CX Trolley Jack is to lift vehicles or other heavy loads, enabling access for maintenance or repair. It operates using a single-piece hydraulic unit with an integral American cog-type release mechanism. The jack is designed to be user-friendly, featuring a long two-piece handle to reduce operator effort during pumping. A key safety feature is the fitted safety overload valve, which prevents the jack from lifting if the load exceeds its rated capacity. Additionally, a pump-through valve prevents the handle from locking at maximum ram extension, ensuring smooth operation. It is crucial to remember that the jack is a lifting device only; for supporting loads, axle stands must always be used.

Important Technical Specifications

  • Model: 3290CX
  • Capacity: 3 tonnes (3000kg)
  • Minimum Saddle Height: 130mm
  • Maximum Saddle Height: 465mm
  • Maximum Chassis Height: 175mm
  • Length: 572mm
  • Weight: 27.7kg

These specifications highlight its capability to handle significant loads and provide a substantial lifting range, while its relatively low weight (under 30kg) contributes to easier transportation and maneuverability.

Usage Features

The Sealey 3290CX is designed for straightforward and safe operation. Before First Use: Before initial use, the hydraulic circuit must be purged of air. This involves turning the handle anti-clockwise to open the release valve, pumping the handle 15 to 20 times, and then turning the handle clockwise to close the valve. This ensures optimal performance and eliminates any "spongy" feel during operation.

General Operation:

  • Preparation: Always ensure the jack is in sound condition and good working order. The working area should be adequate, well-lit, clean, and tidy. The jack must be used on level, solid ground, preferably concrete, avoiding tarmacadam where it might sink. Wedges should be placed under the vehicle's wheels, and the vehicle's handbrake engaged (or in "PARKED" mode) with the engine off. Ensure no passengers are in the vehicle and maintain a safe distance from non-essential persons.
  • Positioning: The jack saddle should be positioned under the vehicle manufacturer's recommended lifting points, ensuring the lifting point is stable and centered on the saddle. The jack wheels must be free to move without obstructions.
  • Lifting: To raise the vehicle, turn the handle clockwise to close the release valve. Then, pump the handle up and down using maximum strokes until the desired working height is reached. If the jack becomes overloaded, the safety excess pressure valve will open, preventing further lifting.
  • Lowering: To lower the load, turn the handle anti-clockwise to open the release valve. The lowering speed is controlled by the amount the handle is turned, allowing for slow and careful descent. It is critical to ensure no persons or obstacles are beneath the vehicle during lowering.

Safety Precautions:

  • Always use axle stands to support the load once lifted.
  • Never work under a vehicle until axle stands are correctly positioned.
  • Do not operate a damaged jack or adjust the safety overload valve.
  • Do not exceed the rated capacity.
  • Do not move the vehicle while lifting or lowering.
  • Do not use the jack for purposes other than lifting.
  • Do not use brake fluid; only hydraulic jack oil should be used.
  • Store the jack in a safe, dry, child-proof, and lowered position when not in use.

Maintenance Features

Regular maintenance is essential to ensure the longevity and safe operation of the Sealey 3290CX Trolley Jack.

  • Storage: When not in use, the ram and handle socket should be in their lowest position to minimize corrosion. Removing the handle can deactivate the jack for storage.
  • Lubrication: Keep the jack clean and lubricate all moving parts with lubricating oil on a regular basis.
  • Oil Level Check and Refill: To check the oil level, fully lower the jack and remove the oil plug (fig.2). The correct oil level should be approximately 5mm below the filler opening. If low, fill as required with good quality hydraulic jack oil (e.g., SEALEY HYDRAULIC JACK OIL). After refilling, pump the unloaded jack 15 to 20 times to expel air and then refit the plug. Crucially, never use brake fluid or any fluid other than hydraulic jack fluid, as this will cause severe damage and invalidate the warranty.
  • Periodic Inspection: Before each use, inspect the jack for broken, cracked, bent, or loose parts, visible damage to welds, ram, pump, saddle, lifting arm, frame, and all fasteners. Any suspect item should lead to the jack being removed from service and repaired by a competent person. Do not use the jack if it has been subjected to abnormal load or shock.
  • Caster Wheel Maintenance: Every three months, remove the locking rings on the caster wheels and lubricate the ball bearings with grease.
  • Oil Replacement: After a year of extensive use, the oil should be replaced to extend the jack's life. To drain the oil, remove the oil plug and valve, ensuring no dirt enters the hydraulic system. Dispose of old oil according to local authority regulations. Refill as per the oil level check instructions.
  • Piston and Piston Rod Check: Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.

Troubleshooting: The manual provides a comprehensive troubleshooting guide for common issues such as the jack not lifting, lifting poorly, or not lowering, along with corresponding remedies. For complex repairs, only competent personnel should attempt maintenance or repair. Hydraulic products are repaired by local service agents; users are advised to contact Sealey for their local agent's details.

Environmental Protection: Unwanted materials, tools, accessories, and packaging should be recycled. When the product becomes unserviceable, any fluids should be drained into approved containers and disposed of according to local regulations.

Sealey 3290CX Specifications

General IconGeneral
BrandSealey
Model3290CX
CategoryJacks
LanguageEnglish

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