Sealey HSJ07 - User Manual

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INSTRUCTIONS FOR

HYDRAULIC SCISSOR JACK 700KG

MODEL NO: HSJ07

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

9 Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.

Use genuine parts only. The use of improper parts may be dangerous and will invalidate the warranty.

9 Locate the jack in a suitable, well lit working area. Keep working area clean and tidy and free from unrelated materials.

9 Use jack on level/solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.

9 Place wedges under wheels of vehicle, but ensure the jack wheels are free to move and that there are no obstructions.

9 Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “PARK”

if automatic).

9 Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc.,

to allow for vehicle tilting.

9 Ensure there are no passengers in the vehicle and that all non-essential persons keep a safe distance whilst the jack is in use.

Place jack under lifting points recommended by vehicle manufacturer (see vehicle hand book). Ensure lifting point is stable and centred

on saddle.

▲ DANGER: Use the jack for lifting only, NOT for supporting the lifted load.

9 Use suitable capacity axle stands under the vehicle before proceeding with any task.

9 Ensure there are no persons or obstructions beneath the vehicle before lowering.

8 DO NOT operate the jack if damaged.

8 DO NOT work under the vehicle until axle stands have been correctly positioned.

8 DO NOT exceed the rated capacity of the jack. When lifting a load of maximum capacity or close to it, it is recommended that the effort

be reduced by the use of assistance during this operation.

8 DO NOT adjust the safety overload valve.

8 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.

8 DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.

8 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only and use a qualified person to maintain jack hydraulic

system.

8 DO NOT allow untrained persons to operate the jack.

8 DO NOT use jack for purposes other than which it is designed.

8 DO NOT allow persons to ride on the jack.

When not in use store jack, fully lowered, in a safe, dry, childproof area.

2. INTRODUCTION

Scissor jack tted with a hydraulic unit to provide the space saving properties of a conventional scissor jack with the convenience of a trolley

jack. The hydraulic unit greatly reduces the time and effort taken to raise a vehicle compared to a standard scissor jack. Suitable for the hobby

user or as an emergency mobile jack. Includes one-piece pumping handle. Supplied in tough carry/storage case to keep dirty jack away from

contents of car boot.

3. SPECIFICATION

Model No ..................................................................... HSJ07

Capacity ....................................................................... 700kg

Minimum Height ......................................................... 139mm

Maximum Height ........................................................ 380mm

Closed Length ............................................................ 382mm

4. OPERATION

4.1. Before use.

4.1.1. Before using jack for the first time, purge the hydraulic unit in order to eliminate any air in the system. Position handle extension over

release valve turn handle anti clockwise to open release valve. Attach handle extension to handle.

4.1.2. Pump for 30 to 40 seconds. When complete, close the release valve by turning the clockwise.

4.1.3. Place a few drops of hydraulic jack oil on pump piston and pump handle several times to distribute oil. Thoroughly lubricate moving

parts.

HSJ07 | Issue 1 04/11/16

Original Language Version

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Summary

Safety Instructions

General Safety Precautions

Ensure jack is in sound condition, use on level ground, secure vehicle, and keep area clear. Avoid passengers.

Critical Safety Warnings

Use jack only for lifting, not supporting. Use axle stands. Do not work under vehicle until stands are positioned.

Introduction to Hydraulic Scissor Jack

Product Description

Product combines scissor jack space-saving with trolley jack convenience, reducing effort for vehicle lifting.

Product Specification

Model and Capacity Details

Lists Model No. HSJ07, Capacity 700kg, Minimum Height 139mm, Maximum Height 380mm, Closed Length 382mm.

Operation Guide

Before Use Procedures

Purge hydraulic unit, attach handle, pump for 30-40 secs, close release valve, lubricate moving parts.

General Jacking Procedure

Ensure safety instructions read. Position saddle under vehicle's recommended lifting point.

Jacking the Vehicle

Close valve, attach handle. Pump until saddle reaches jacking point. Ensure it's centered.

Lowering the Vehicle

Raise jack for stand removal. Turn handle anticlockwise slowly to open valve. Control descent speed.

Maintenance and Care

Routine Maintenance

Store ram lowered. Keep jack clean, lubricate moving parts. Check for damage before each use.

Hydraulic System Maintenance

Check pump piston and ram for corrosion. Replace oil annually. Use hydraulic jack oil only.

Oil Level Check

Lower jack, remove filler plug. Correct level is bottom of hole. Fill if low, pump to expel air.

Disposal and Environmental Protection

Product Disposal

Drain oil into approved container. Dispose of jack and oil according to local regulations.

Environmental Responsibility

Recycle unwanted materials. Sort and take to a recycling centre compatible with the environment.

Summary

Safety Instructions

General Safety Precautions

Ensure jack is in sound condition, use on level ground, secure vehicle, and keep area clear. Avoid passengers.

Critical Safety Warnings

Use jack only for lifting, not supporting. Use axle stands. Do not work under vehicle until stands are positioned.

Introduction to Hydraulic Scissor Jack

Product Description

Product combines scissor jack space-saving with trolley jack convenience, reducing effort for vehicle lifting.

Product Specification

Model and Capacity Details

Lists Model No. HSJ07, Capacity 700kg, Minimum Height 139mm, Maximum Height 380mm, Closed Length 382mm.

Operation Guide

Before Use Procedures

Purge hydraulic unit, attach handle, pump for 30-40 secs, close release valve, lubricate moving parts.

General Jacking Procedure

Ensure safety instructions read. Position saddle under vehicle's recommended lifting point.

Jacking the Vehicle

Close valve, attach handle. Pump until saddle reaches jacking point. Ensure it's centered.

Lowering the Vehicle

Raise jack for stand removal. Turn handle anticlockwise slowly to open valve. Control descent speed.

Maintenance and Care

Routine Maintenance

Store ram lowered. Keep jack clean, lubricate moving parts. Check for damage before each use.

Hydraulic System Maintenance

Check pump piston and ram for corrosion. Replace oil annually. Use hydraulic jack oil only.

Oil Level Check

Lower jack, remove filler plug. Correct level is bottom of hole. Fill if low, pump to expel air.

Disposal and Environmental Protection

Product Disposal

Drain oil into approved container. Dispose of jack and oil according to local regulations.

Environmental Responsibility

Recycle unwanted materials. Sort and take to a recycling centre compatible with the environment.

The Sealey HSJ07 is a hydraulic scissor jack designed for lifting vehicles, combining the space-saving properties of a conventional scissor jack with the convenience and reduced effort of a trolley jack. It is suitable for hobby users or as an emergency mobile jack.

Function Description:

The primary function of the HSJ07 is to lift vehicles using a hydraulic unit. This unit significantly reduces the time and physical effort required compared to a standard scissor jack. The jack operates by pumping a handle, which extends the hydraulic ram, raising the vehicle. A release valve allows for controlled lowering of the vehicle. A safety excess pressure valve is incorporated to prevent overloading, stopping the jack from lifting if its capacity is exceeded. The jack is supplied with a one-piece pumping handle and comes in a tough carry/storage case, which helps keep the dirty jack separate from other contents in a car boot.

Important Technical Specifications:

Model No.: HSJ07
Capacity: 700kg
Minimum Height: 139mm
Maximum Height: 380mm
Closed Length: 382mm

Usage Features:

Safety First: Before use, it is crucial to ensure the jack is in sound condition and good working order, with any damaged parts repaired or replaced using genuine parts. The working area must be suitable, well-lit, clean, and free from unrelated materials.
Stable Ground: The jack must be used on level, solid ground, preferably concrete, and tarmacadam should be avoided as the jack may sink.
Vehicle Preparation: Before lifting, wedges should be placed under the vehicle's wheels, ensuring the jack wheels are free to move. The vehicle's handbrake must be engaged, the engine switched off, and the transmission in gear (or "PARK" for automatics).
Clearance: A minimum distance of 0.5m between the vehicle and static objects (doors, walls, etc.) is required to allow for vehicle tilting. No passengers should be in the vehicle, and all non-essential persons must maintain a safe distance.
Lifting Points: The jack must be placed under the lifting points recommended by the vehicle manufacturer (refer to the vehicle handbook), ensuring the lifting point is stable and centered on the saddle.
Lifting Operation: To lift, close the release valve, attach the handle extension, and pump the handle up and down using maximum strokes until the jack saddle reaches the vehicle's jacking point. Verify the jacking point is centrally located on the saddle before raising the vehicle further.
Support: The jack is a lifting device only and must NOT be used for supporting the lifted load. Suitable capacity axle stands must be used under the vehicle before proceeding with any task.
Lowering Operation: If axle stands are in use, raise the jack high enough to easily remove them. Then, attach the handle extension to the release valve and turn the handle anticlockwise very slowly to open the valve. The lowering speed is controlled by the amount the handle is turned. Lower carefully to avoid sudden changes in descent rate, which could shock load the hydraulic system. Ensure no persons or obstructions are beneath the vehicle or in its descent path.
Initial Setup: Before first use, purge the hydraulic unit to eliminate air by opening the release valve (turning the handle anti-clockwise), pumping for 30-40 seconds, then closing the release valve (turning clockwise). Apply a few drops of hydraulic jack oil to the pump piston and pump the handle several times to distribute the oil, and thoroughly lubricate moving parts.
Overload Protection: The jack features a safety excess pressure valve that will open and stop the jack from lifting if it becomes overloaded, preventing damage.
Storage: When not in use, the ram should be in its lowest position to minimize corrosion. The handle extension should be removed and stored in the case. The jack should be stored in a safe, dry, childproof area.

Maintenance Features:

Regular Checks: Before each use, inspect the jack for broken, cracked, bent, or loose parts, or any visible damage to the ram, pump, saddle, frame, and all fasteners (nuts, bolts, pins). If any suspect item is found, remove the jack from service and remedy the problem.
Lubrication: Keep the jack clean and lubricate all moving parts with oil on a regular basis.
Corrosion Prevention: Periodically check the pump piston and ram for signs of corrosion. Clean exposed areas with a clean, oiled cloth.
Oil Replacement: The hydraulic oil should be replaced after one year to extend the jack's life. Only hydraulic jack oil should be used.
Oil Level Check: To check the oil level, fully lower the jack and remove the filler plug. The correct level is at the bottom of the hole. If low, fill as required. Pump the jack 5 or 6 times to expel air, then pump it to full height before refitting the plug.
Professional Maintenance: Only competent personnel should attempt hydraulic maintenance or repair.
Prohibited Fluids: Do NOT use brake fluid or any fluid other than hydraulic jack oil, as this can cause serious damage and invalidate the warranty.
Overload Valve: Do NOT adjust the safety overload valve.
De-commissioning: If the jack becomes completely unserviceable and requires disposal, drain the oil into an approved container and dispose of both the jack and the oil according to local regulations.
Genuine Parts: Use genuine parts only for repairs.
Service Agents: Hydraulic products are repaired by local service agents. Do not return jacks to Sealey directly; contact Sealey for the address and phone number of your local agent.