EasyManua.ls Logo

Sharp R-CD1200M

Sharp R-CD1200M
52 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE EXPO-
SURE TO EXCESSIVE MICROWAVE ENERGY
CHAPTER 1. WARNING TO SERVICE PERSONNEL
CHAPTER 2. MICROWAVE MEASUREMENT PRO-
CEDURE
CHAPTER 3. FOREWORD AND WARNING
CHAPTER 4. PRODUCT DESCRIPTION
CHAPTER 5. OPERATION
CHAPTER 6. TROUBLESHOOTING GUIDE
CHAPTER 7. TEST PROCEDURES
CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 9. PRECAUTIONS FOR USING LEAD-
FREE SOLDER
CHAPTER 10. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 11. CIRCUIT DIAGRAMS
Parts List
S3802RCD12MP/
SERVICE MANUAL
RCD1200M
CONTENTS
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
TopPage
COMMERCIAL MICROWAVE OVEN
R-CD1200M
MODELS
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those
specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high
voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High
Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High
Voltage Harness etc..)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sharp R-CD1200M and is the answer not in the manual?

Sharp R-CD1200M Specifications

General IconGeneral
BrandSharp
ModelR-CD1200M
CategoryMicrowave Oven
LanguageEnglish

Summary

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

BEFORE SERVICING

Steps to take before performing any service on the oven.

CHAPTER 1. WARNING TO SERVICE PERSONNEL

Before Servicing

Procedures to follow before commencing any service work.

When the testing is completed

Steps after testing is finished and before reassembly.

After repairing

Final steps after the repair is completed and before final checks.

CHAPTER 2. MICROWAVE MEASUREMENT PROCEDURE

A. Requirements

Specifies the limits and conditions for microwave leakage measurement.

B. Preparation for testing

Steps to prepare the oven and equipment for leakage testing.

C. Leakage test

Detailed procedure for performing the microwave leakage test.

CHAPTER 3. FOREWORD AND WARNING

DANGER

Specific warnings about high-voltage parts and potential hazards.

CHAPTER 4. PRODUCT DESCRIPTION

SPECIFICATIONS

Technical specifications of the microwave oven.

GROUNDING INSTRUCTIONS

Guidelines for proper grounding of the appliance.

OVEN DIAGRAM

OVEN

Labeled diagram of the oven's external and internal components.

TOUCH CONTROL PANEL

Labeled diagram of the control panel buttons and layout.

CHAPTER 5. OPERATION

DESCRIPTION OF OPERATING SEQUENCE

Explains the sequence of operations for different oven conditions.

COOKING CONDITION

Details the operational sequence when cooking is in progress.

VARIABLE POWER COOKING

Explains how variable power levels affect cooking time.

OVEN SCHEMATIC

Cooking Condition

Schematic diagram of the oven's electrical circuits during cooking.

DESCRIPTION AND FUNCTION OF COMPONENTS

MAGNETRON TEMPERATURE FUSES (1), (2)

Explains the function of temperature fuses for magnetron protection.

OVEN TEMPERATURE FUSE

Details the function of the oven temperature fuse for fire prevention.

MAGNETRON THERMISTOR

Explains the function of magnetron thermistors for overheat detection.

CHAPTER 5. OPERATION

EXHAUST MOTOR

Explains the function and operation of the exhaust motor.

NNA MOTORS

Describes the function of antenna motors in radiating microwaves.

FUSE 12 A (1) (2)

Details the function of the 12A fuses in protecting against shorts and overloads.

CHAPTER 6. TROUBLESHOOTING GUIDE

SPECIFICATION OF ERROR

Content of error

Lists error codes, history display, and corresponding error descriptions.

CHAPTER 7. TEST PROCEDURES

MAGNETRON ASSEMBLY TEST

Procedure to test the magnetron for proper function and continuity.

MICROWAVE OUTPUT POWER

Method to measure microwave power output using a water temperature rise test.

POWER TRANSFORMER TEST

Procedure to test the power transformer's primary and secondary coils.

HIGH VOLTAGE RECTIFIER (1) ANDOR (2) TEST

Steps to test the high voltage rectifier using an ohmmeter.

CHAPTER 7. TEST PROCEDURES

ASYMMETRIC RECTIFIER TEST

Procedure to test the asymmetric rectifier for proper forward/reverse bias.

HIGH VOLTAGE CAPACITOR (1) ANDOR (2) TEST

Procedure to test the high voltage capacitor for shorts or opens.

SECONDARY INTERLOCK SWITCH (1) ANDOR (2) TEST

Test procedure for secondary interlock switches.

PRIMARY INTERLOCK SYSTEM TEST

Test procedure for the primary interlock system.

DOOR SENSING SWITCH

Test procedure for the door sensing switch.

CHAPTER 7. TEST PROCEDURES

PRIMARY INTERLOCK RELAY RY1

Test procedure for the primary interlock relay.

MONITOR SWITCH (1) ANDOR (2) TEST

Procedure to test monitor switches for correct operation.

BLOWN MINITOR FUSE TEST

Procedure for testing and replacing a blown monitor fuse.

CHAPTER 7. TEST PROCEDURES

FUSE 12 A (1) (2) TEST

Procedure to test the 12A fuses for continuity.

TEMPERATURE FUSE TEST

Procedure to test magnetron and oven temperature fuses.

MAGNETRON THERMISTOR TEST

Procedure to test magnetron thermistors for resistance.

EXHAUST THERMISTOR TEST

Procedure to test the exhaust thermistor using a special function.

CHAPTER 7. TEST PROCEDURES

NOISE FILTER TEST

Procedure to test the noise filter for shorts or opens.

KEY UNIT TEST

Procedure to test the key unit for proper response and connectivity.

CHAPTER 7. TEST PROCEDURES

CONTROL UNIT TEST

Procedure to test the control unit for faults based on symptoms.

POWER UNIT TEST

Procedure to test the power unit's output voltage and fuses.

RELAY UNIT TEST

Procedure to test the relay unit's fuse and relay contacts.

CHAPTER 7. TEST PROCEDURES

ANTENNA SENSOR TEST

Information on diagnosing antenna sensor faults based on error codes.

MICROWAVE SENSOR TEST

Information on diagnosing microwave sensor faults based on error codes.

CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY

SPECIAL FUNCTION FOR SERVICING

Explains special functions for checking part usage time and settings.

Check, clear and set of using time or number of times

Procedures for checking, clearing, and setting component usage data.

CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY

Error history (SF-4)

Procedure to check recent error history codes stored in memory.

CHAPTER 8. TOUCH CONTROL PANEL ASSEMBLY

Exhaust thermistor check (SF-6)

Procedure to check the exhaust thermistor's function using SF-6.

CUSTOM HELP

Procedure to check control unit installation and display model/date info.

SERVICING FOR BRINTED WIRING BOARDS

Precautions for Handling Electronic Components

Safety precautions for handling sensitive electronic components like CMOS LSI.

Servicing of Printed Wiring Boards

Procedures for servicing PWBs with oven power or external power.

Servicing Tools

Lists essential tools required for servicing printed wiring boards.

Other Precautions

Additional precautions to follow when servicing printed wiring boards.

CHAPTER 9. PRECAUTIONS FOR USING LEAD-FREE SOLDER

Employing lead-free solder

Information on identifying and using lead-free solder on PCBs.

Using lead-free wire solder

Guidelines for using lead-free wire solder for repairs.

Soldering

Techniques and precautions for soldering with lead-free solder.

CHAPTER 10. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNINGS

General warnings related to high voltage and microwave energy exposure.

WARNING FOR WIRING

Specific precautions to take before and during wiring operations.

OUTER CASE AND REAR COVER REMOVAL

Step-by-step procedure for removing the outer case and rear cover.

CHAPTER 10. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

POWER TRANSFORMERS (1) ANDOR (2) REMOVAL

Procedure for removing the power transformers.

MAGNETRONS (1) ANDOR (2) REMOVAL

Procedure for removing the magnetrons.

MAGNETRON THERMISTOR ASSEMBLY REPLACEMENT

Procedures for removing and reinstalling the magnetron thermistor assembly.

HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY REMOVAL

Procedure for removing HV capacitors and rectifier assemblies.

CHAPTER 10. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

POWER SUPPLY CORD REPLACEMENT

Detailed steps for removing and installing the power supply cord.

HOW TO RELEASE THE POSITIVE LOCK CONNECTOR

Instructions on how to safely disconnect positive lock connectors.

CHAPTER 10. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

EXHAUST FAN REMOVAL

Procedure for removing the exhaust fan.

FAN MOTORS REMOVAL

Procedure for removing the fan motors.

ANTENNA MOTORS (UPPER AND LOWER) REMOVAL

Procedures for removing upper and lower antenna motors.

POWER UNIT REMOVAL

Procedure for removing the power unit.

RELAY UNIT REMOVAL

Procedure for removing the relay unit.

CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL

Procedures for removing the control panel and control unit.

DOOR SENSING SWITCHSECONDARY INTERLOCK SWITCHES (1), (2) AND MONITOR SWITCHES (1), (2) REPLACEMENT

REMOVAL

Steps for removing door sensing, secondary interlock, and monitor switches.

REINSTALLATION

Steps for reinstalling door sensing, secondary interlock, and monitor switches.

DOOR SENSING SWITCHSECONDARY INTERLOCK SWITCHES (1), (2) AND MONITOR SWITCHES (1), (2) ADJUSTMENT

Procedure for adjusting door sensing, interlock, and monitor switches.

DOOR REPLACEMENT

REMOVAL

Steps for removing the oven door assembly.

REINSTALLATION

Steps for reinstalling the oven door assembly.

DOOR ADJUSTMENT

Procedure for adjusting the door alignment and switch activation.

DOOR DISASSEMBLY

CHOKE COVER REMOVAL

Procedure for removing the choke cover from the door.

DOOR PANEL REMOVAL

Procedure for removing the door panel from the door frame.

KEY UNIT (IN DOOR ASSEMBLY) REMOVAL

Procedure for removing the key unit from the door assembly.

SWITCH UNIT REMOVAL

Procedure for removing the switch unit from the door assembly.

FRONT DOOR GLASS REMOVAL

Procedure for removing the front door glass.

DOOR HANDLE, DOOR LEVER AND HANDLE COVER REMOVAL

Procedure for removing door handle, lever, and cover.

UPPER AND LOWER LATCH HEADS REMOVAL

Procedure for removing upper and lower latch heads.

DOOR DISASSEMBLY

DOOR CASE REMOVAL

Procedure for removing the door case from the door frame.

NOTE FOR POSITION OF HARNESS AND PIPE

Important note on positioning harness and pipe during reassembly.

CHAPTER 11. CIRCUIT DIAGRAMS

Figure S-1. Pictorial Diagram

Visual representation of component locations and wiring.

CHAPTER 11. CIRCUIT DIAGRAMS

LEFT SIDE VIEW

Shows wiring on the left side of the oven.

TOP VIEW

Shows wiring on the top of the oven.

Wiring of high voltage components

Diagram illustrating the wiring of high voltage components.

CONTROL UNIT

Shows the wiring connections for the control unit.

CHAPTER 11. CIRCUIT DIAGRAMS

SWITCHING POWER SUPPLY UNIT

Image and wiring details of the switching power supply.

RELAY UNIT

Image and wiring details of the relay unit.

Figure S-2. Switching Power Supply Unit Circuit

Figure S-3. Relay Unit Circuit

Figure S-4. Control Unit Antenna sensor Microwave Sensor Circuit

Figure S-5. Printed Wiring Board

SHARP PARTS LIST

HOW TO ORDER REPLACEMENT PARTS

Instructions on how to correctly order replacement parts.

OVEN PARTS

Section listing parts for the oven assembly.

DOOR AND CONTROL PANEL PARTS

Section listing parts for the door and control panel.

Related product manuals