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SHERCO
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ST 125
SHERCO ST 125 User Manual
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2
ST SERIES
F
O
R
E
W
O
R
D
This
manual
is
primarily
i
ntende
d
for
qualified
mech
anics
working
in
a
properly
equipped
workshop.
The execution of
the v
arious operations requires
solid mechanical k
nowledge and SHERC
O
tools specific FOR the 125/250/3
00 ST engines.
This workshop manual comp
lements the user manual for SHERCO 12
5/250 and 300 ST.
3
5
Table of Contents
Default Chapter
3
Table of Contents
3
Foreword
4
Technical Sheets
6
St Series Tools List
6
Engine
6
Cycle Parts
7
Original Settings Carburetor
8
Front Fork
9
Rear Shock
9
Cycle Parts
10
Front
10
Wheel Bearing Replacement
10
Disc Replacement
10
Fork Disassembly
11
Fork Maintenance
12
Rear
15
Wheel Bearing Replacement
15
Disc Replacement
15
Swingarm Bearing Control
16
Control of Links
17
Operations Requiring Removal or Not of the Engine
18
Engine Removal / Assembly
19
Engine Removal
19
Engine Assembly
19
Disassembly of the Engine
20
Oil Draining
20
Removal of Pinion and Selector
20
Removing the Cylinder Head, Cylinder and Piston
21
Removing the Clutch Cover
22
Clutch and Primary Gear Removal
23
Kick Removal
23
Removal of the Selection
24
Removing the Ignition
25
Intake Pipe and Reed Box
25
Removal Stator
26
Separate the Crankcase
26
Removing the Gear Box
27
Removing the Connecting Rod Assembly
28
Engine Element Control
29
Balance Weight, External Dimension Control
29
Connecting Rod Radial Clearance
29
Connecting Rod Head Side Play
29
Crankshaft Runout Control
29
Piston
30
End Gap
30
Piston Pin Check
30
Piston / Cylinder Condition Check
31
Reed Box, Inlet Pipe
31
Clutch
32
Clutch Disc Control
32
Gearbox
33
Reassembling the Engine
34
Assembly of Crankcase
34
Ignition Assembly
34
Selection Mechanism
35
Kicker Shaft Mounting
36
Primary Transmission and Clutch
36
Clutch Cover
38
Water Pump Cover
38
Piston / Cylinder
39
Head Cylinder
39
Reed Box, Inlet Pipe
40
Front Sproket
40
Tightening Torques Table
41
Electrical Part
42
Electrical Components
42
Ignition Stator Control
43
Hall Sensor Control
43
Regulator
43
CDI
44
Ignition Coil
44
Temperature Sensor
45
Fan
45
Electric Drawing
46
Homologated Light Harness
46
Racing Light Harness
48
Principal Harness
49
4
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SHERCO ST 125 Specifications
General
Brand
SHERCO
Model
ST 125
Category
Motorcycle
Language
English
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