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Shop fox W1678 User Manual

Shop fox W1678
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Model W1678
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 02/24
and Owner's Manual Revised 01/24
Phone #: (360) 647-0802 • Tech Support: techsupport@shopfoxtools.com • Web: www.shopfoxtools.com
COPYRIGHT © FEBRUARY, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Printed in Taiwan#23096JP
The following change was recently made since the manual was printed:
Conveyor motor has changed.
Aside from the information contained in this update, all other content in the owner's manual is
applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further
questions, contact our Technical Support.
READ THIS FIRST
Old Conveyor Motor
New Conveyor Motor
39V2
39V2-1
Revised Parts
REF PART # DESCRIPTION
39V2 X1678039V2 CONVEYOR MOTOR 1/3HP 220V 1-PH V2.02.24
39V2-1 X1678039V2-1 MOTOR BRUSH 2-PC SET
Revised Parts List
Revised Service
In SERVICE section of the manual, Replacing
Conveyor Motor Brushes on Page 48 no longer
applies.

Other manuals for Shop fox W1678

Questions and Answers:

Shop fox W1678 Specifications

General IconGeneral
Sanding Belt Size6" x 48"
Sanding Disc Size9"
Table Tilt0-45 degrees
Motor110V/220V, Single-Phase
Amps8A at 220V

Summary

Important Update for Model W1678

Model W1678 Machine Specifications

Machine Identification and Controls

Controls and Components Overview

Control Panel Functions Explained

Detailed explanation of the buttons, dials, and meters on the control panel.

General Safety Instructions and Symbols

Understanding Safety Symbols

Defines the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

Electrical Safety Risks and Precautions

Highlights hazards associated with electrical components and proper grounding.

Specific Machine Operation Safety

Drum Sander Specific Safety

Workpiece Handling and Entanglement Hazards

Precautions for feeding workpieces and avoiding entanglement with moving parts.

Electrical Requirements for Operation

Power Supply Circuit and Rating

Specifies the required circuit type, size, and full-load current rating.

Grounding and Extension Cord Guidelines

Machine Grounding Requirements

Explanation of the necessity and procedure for grounding the machine.

Machine Placement and Installation

Safe Lifting and Moving Procedures

Machine Assembly Steps

Pre-Operation Checks and Test Run

Test Run Procedure for Machine Verification

Steps to test the machine's motors, controls, and safety features.

Test Run Steps and Safety Checks

Motor and Conveyor Operation Verification

Detailed steps to test the ON/OFF functions of motors and the Emergency Stop.

General Operation of the Drum Sander

Workpiece Handling and Sanding

Choosing and Using Sandpaper

Sandpaper Grit Selection Guide

Chart explaining sandpaper grit classes and their usage for different tasks.

Sanding Tips and Best Practices

Sanding a Workpiece and Depth of Cut

Step-by-Step Sanding Procedure

Instructions on how to perform the sanding operation on a workpiece.

Setting the Depth of Cut

Guide on adjusting the table height to achieve the correct sanding depth.

Conveyor Speed and Load Monitoring

Setting the Conveyor Speed

How to use the conveyor speed control dial for optimal results.

Monitoring Sanding Load Meter

Using the load meter to prevent overloading the machine's motor.

Installing and Replacing Sandpaper

Sandpaper Installation and Wrapping

Detailed steps for correctly installing new hook-and-loop sandpaper rolls.

Cleaning Sandpaper for Efficiency

Service: Drum Alignment Procedures

Drum Alignment Overview

Explains the two critical directions for drum alignment: perpendicular and parallel.

Adjusting Drums Perpendicular to Feed Direction

Measuring and Adjusting Drum-to-Brace Alignment

Steps to measure and adjust drums to be perpendicular to the feed direction.

Adjusting Drums Parallel to Conveyor Belt

Using Gauge Blocks for Parallel Alignment

Procedure for using gauge blocks to align drums parallel to the conveyor belt.

Fine-Tuning Drum Parallelism

Adjusting Pressure Roller Height

Pressure Roller Height Adjustment

Steps to properly adjust the height of the pressure rollers.

Adjusting Pressure Roller Tension

Pressure Roller Tensioning Procedure

How to adjust the tension on the pressure rollers for proper grip.

Conveyor Belt Tension and Tracking

Adjusting Conveyor Belt Tension and Tracking

Steps to adjust belt tension and ensure proper tracking.

Adjusting and Replacing V-Belts

V-Belt Tension Adjustment

How to adjust the tension of the V-belts for optimal power transfer.

V-Belt Removal and Replacement

Pulley Alignment Procedures

Checking and Adjusting Pulley Alignment

Steps to ensure pulleys are parallel for belt life and performance.

Replacing Machine Bearings

Replacing Conveyor Motor Brushes

Conveyor Motor Brush Replacement

Procedure for replacing the carbon brushes in the conveyor motor.

Troubleshooting Motor and Electrical Issues

Machine Not Starting or Breaker Tripping

Diagnosing and resolving common causes for the machine not starting.

Troubleshooting Operational Problems

Machine Stalls or Underpowered Issues

Troubleshooting when the machine loses power or stalls during operation.

Troubleshooting Workpiece and Sandpaper Issues

Troubleshooting Surface Finish and Dust Issues

Electrical Safety Instructions and Warnings

Electrical Components Identification

Wiring Diagram for the Drum Sander

Labels and Cosmetics Identification

Product Warranty Information

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