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Shop fox W1843 User Manual

Shop fox W1843
48 pages
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OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/17)
MODEL W1843
KNIFE BLADE SANDER/BUFFER
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © MAY, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#18917JH  Printed in Taiwan
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Shop fox W1843 Specifications

General IconGeneral
BrandShop fox
ModelW1843
CategorySander
LanguageEnglish

Summary

Introduction and Manual Information

Contact Information

Provides contact details for customer support and feedback.

Manual Accuracy and Updates

Explains potential discrepancies and directs users to website for updates.

Machine Specifications Overview

Product and Shipping Dimensions

Details the physical size and packaging dimensions of the machine.

Electrical Specifications

Outlines power requirements, current rating, and connection types.

Motor Specifications

Details motor type, horsepower, phase, speed, and bearings.

Detailed Machine Specifications

Belt and Spindle Specifications

Covers belt width, length, speed, spindle speed, and arbor length.

Wheel, Platen, and Construction Details

Describes wheel info, platen type, construction, and key features.

Machine Identification and Controls

Component Identification Diagram

Identifies key components and controls of the machine with a diagram.

Pre-Operation Safety Checks

Provides essential safety guidance before operating the sander.

General Safety Instructions

Understanding Safety Symbols

Explains the meaning and progression of safety symbols like Danger, Warning, Caution.

Standard Operator Safety

Covers general safety rules for operation, environment, and operator alertness.

Advanced Safety Guidelines

Personal Protective Measures

Advises on proper clothing, hair, footwear, and avoiding entanglement.

Operational and Maintenance Safety

Covers machine stability, accessories, unattended operation, and maintenance care.

Belt Sander Specific Safety Rules

Workpiece and Sandpaper Safety

Addresses sandpaper direction, workpiece feeding, and integrity for safe sanding.

Entanglement and Dust Hazard Prevention

Covers avoiding entanglement, dust hazards, and proper hand placement.

Buffing System Safety Precautions

Buffing Wheel and Workpiece Handling

Details safe handling of buffing wheels, workpiece selection, and feed.

General Buffing Operation Safety

Covers dust allergies, kickback, entanglement, mounting, and operator position.

Electrical System Requirements

Power Circuit Configuration

Specifies voltage, phase, frequency, circuit size, and plug type for connection.

Electrical Hazard Warnings

Warns about improper wiring, grounding, and the need for qualified electricians.

Electrical Connections and Cords

Grounding and Receptacle Standards

Explains mandatory grounding and correct plug/receptacle usage.

Extension Cord Usage Advisory

Advises against extension cords, but provides specs if used.

Initial Machine Setup

Unpacking and Parts Inventory

Guides on unpacking and verifying all included items.

Required Setup Tools and Gear

Lists necessary tools and safety gear for machine setup.

Hardware Identification Guide

Hardware Recognition Chart

Provides visual guides for identifying screws, bolts, washers, and nuts.

Machine Parts Inventory

Included Parts List

Itemizes all parts included with the machine for verification.

Machine Placement and Initial Cleaning

Workbench and Location Considerations

Advises on workbench capacity and optimal machine placement.

Removing Rust Preventative

Provides steps to clean rust preventative using cleaner/degreaser.

Bench Mounting Methods

Through Mount Installation

Details securing the machine using through-bolts to a workbench.

Direct Mount Installation

Describes securing the machine using lag screws directly to a workbench.

Assembly Process

Mounting Adapter and Pivot Arm Bracket

Installs mounting adapter and assembles pivot arm brackets.

Pivot Arm and Platen Bracket Assembly

Attaches arm brackets, pivot arm, and platen bracket.

Drive Wheel and Sanding Arm Installation

Installs drive wheel, sanding arm, and platen assembly.

Tool Rest Assembly Installation

Mounts the tool rest support assembly.

Test Run Procedure

Performing the Initial Test Run

Outlines steps for safely testing the machine after assembly.

Operations Overview

General Sanding Operation Steps

Provides a basic overview of a typical sanding operation sequence.

Sanding Belt Installation and Setup

Sanding Belt Specifications

Lists belt dimensions and required tools for installation.

Installing and Adjusting the Sanding Belt

Details the process of installing, tensioning, and tracking the sanding belt.

Sanding Belt Tensioning Guide

Checking and Adjusting Belt Tension

Explains how to check and adjust the sanding belt tension for optimal performance.

Sanding Belt Tracking Adjustment

Aligning the Sanding Belt on Wheels

Guides on adjusting the tracking knob to keep the belt centered.

Belt Sanding Techniques

Sanding Wood and Metal

Discusses using belts for wood/metal sanding and tool rest positioning.

Knife Grinding and Contour Sanding

Covers techniques for knife sharpening and contour sanding.

Sanding Arm Positioning

Horizontal Arm Position Adjustment

Explains how to tilt the sanding arm assembly to a horizontal position.

Buffing and Polishing Setup

Installing the Buffing Wheel

Details the procedure for installing a buffing wheel with flanges and arbor nut.

Buffing Operation Techniques

Applying Buffing Compound

Offers tips on applying compound and using the machine for buffing.

Workpiece Handling and Safety

Guides on workpiece contact points, safety gear, and stroke direction.

Buffing Compound Selection Guide

Shop Fox Buffing Compound Types

Lists and describes various Shop Fox buffing compounds and their uses.

Buffing Wheel Selection Guide

Common Buffing Wheel Styles

Describes different buffing wheel styles and their applications.

Available Accessories

Sanding Belts Selection

Lists available Shop Fox aluminum oxide sanding belts by grit.

Buffing Wheels Selection

Details various buffing wheels like Muslin and Airway, with specifications.

Additional Accessory Options

Sisal and Spiral Sewn Wheels

Describes Laminated Sisal and Spiral Sewn buffing wheels and their uses.

Buffing Compound Options

Lists available Shop Fox buffing compounds by type and application.

Machine Maintenance Schedule

Routine Maintenance Checks

Outlines daily and monthly checks for optimum machine performance.

Cleaning and Lubrication Procedures

Provides instructions for cleaning the machine and lubricating the pivot arm bushing.

Troubleshooting Common Problems

Motor and Electrical Issues

Covers issues like machine not starting, stalling, or noisy operation.

Troubleshooting Operational Issues

Sanding Belt Performance Problems

Addresses problems like the belt running off wheels or making noise.

Pivot Arm Movement Issues

Covers troubleshooting a stiff or immobile pivot arm.

Electrical Safety Precautions

General Electrical Safety Rules

Emphasizes hazards, qualified electricians, wire connections, and component damage.

Wiring, Capacitors, and Modifications

Discusses motor wiring, capacitors, circuit requirements, and modifications.

Wiring Diagram Details

Motor Wiring Schematic

Illustrates the electrical connections for the motor, switch, and capacitor.

Parts List: Motor Assembly

Motor Assembly Component Breakdown

Lists and identifies all parts related to the motor assembly with reference numbers.

Sanding Assembly Diagram

Exploded View of Sanding Assembly

Provides an exploded view diagram of the sanding assembly components.

Sanding Assembly Parts Breakdown

Sanding Assembly Part Numbers and Descriptions

Lists all parts for the sanding assembly with part numbers and descriptions.

Machine Labels and Cosmetics

Safety and ID Label Locations

Details the location and importance of various safety and identification labels.

Warranty Information

Limited Two-Year Warranty Terms

Outlines the terms, conditions, and limitations of the product warranty.

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