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BA 5030 en 02/2013
6. Fitting 45.............................................................
6.1 General information on fitting 45.........................................................
6.2 Unpacking 46.........................................................................
6.3 Installation of gear unit on housing base 46................................................
6.3.1 Foundation 46.........................................................................
6.3.2 Description of installation work 46........................................................
6.3.2.1 Alignment 47..........................................................................
6.3.2.2 Mounting on a foundation frame 48.......................................................
6.3.2.3 Mounting on a concrete foundation by means of stone bolts or foundation blocks 49.............
6.3.2.4 Mounting on a concrete foundation by means of anchor bolts 50..............................
6.4 Assembly of a shaftmounting gear unit with hollow shaft and parallel keyway 51................
6.4.1 Preparatory work 51....................................................................
6.4.2 Fitting 52.............................................................................
6.4.2.1 Fitting 52.............................................................................
6.4.2.2 Axial fastening 52......................................................................
6.4.3 Demounting 53........................................................................
6.5 Shaftmounting gear unit with hollow shaft and internal spline to DIN 5480 55...................
6.5.1 Preparatory work 55....................................................................
6.5.2 Fitting 55.............................................................................
6.5.2.1 Fitting with integrated DU bush 56........................................................
6.5.2.2 Fitting with loose DU bush 56............................................................
6.5.2.3 Axial fastening 56......................................................................
6.5.3 Demounting 57........................................................................
6.6 Shaftmounting gear unit with hollow shaft and shrink disk 58................................
6.6.1 Fitting 58.............................................................................
6.6.1.1 Fitting with integrated DU bush 59........................................................
6.6.1.2 Fitting with loose DU bush 59............................................................
6.6.1.3 Axial fastening 59......................................................................
6.7 Shrink disk 60.........................................................................
6.7.1 Fitting the shrink disk 60................................................................
6.7.2 Demounting the shrink disk 62...........................................................
6.7.3 Cleaning and greasing the shrink disk 62..................................................
6.7.4 Remounting the shrink disk 63..........................................................
6.7.5 Inspection of the shrink disk 63..........................................................
6.8 Couplings, clutches 64.................................................................
6.9 Gear unit with flanged shaft 65...........................................................
6.10 Gear unit with block flange 66...........................................................
6.11 Mounting the torque arm for the gearunit housing 67.......................................
6.11.1 Attaching the torque arm 67.............................................................
6.12 Mounting supports for gearunit swing base 68.............................................
6.12.1 Attaching the support 68................................................................
6.13 Gear units with cooling coil 69...........................................................
6.14 Gear unit with addon components 69....................................................
6.15 Gear units with addon air oilcooler 69....................................................
6.16 Gear units with addon water oilcooler 69.................................................
6.17 Gear unit with oiltemperature monitoring system 69........................................
6.18 Gear unit with oillevel monitoring 69......................................................
6.19 Bearingmonitoring system 69...........................................................
6.20 Gear unit with speed transmitter 69.......................................................
6.21 Final work 70..........................................................................
6.22 Screwconnection classes, tightening torques and initial-tensioning forces 70..................
6.22.1 Screwconnection classes 70............................................................
6.22.2 Tightening torques and initial-tensioning forces 71..........................................