Siemens JXD2 - Page 10

Compression
Connector
(
CCL
600
)
H
.
Select
an
appropriate
tool
and
die
combination
from
Table
1
and
make
the
required
number
of
crimps
within
the
boundaries
stamped
on
the
connector
barrel
.
Refer
to
Figure
2
for
sequence
of
multiple
crimps
.
A
DANGER
h
Hazardous
Voltage
.
Will
cause
death
or
severe
injury
.
Turn
power
off
supplying
switchboard
or
panel
before
installing
.
Table
1
-
Compression
Tool
and
Die
Chart
For
Copper
and
Aluminum
Conductors
No
.
of
Crimps
Wire
Size
Tool
Mfgr
.
Tool
No
.
Die
No
.
500
kcmil
Homac
UT
-
15
94
,
96
2
A
Safety
Instructions
655
,
321
3
500
kcmil
Burndy
Y
35
316
3
1
-
1
/
8
-
2
1
-
1
/
8
-
1
2
500
kcmil
Kearny
WH
-
2
2
General
NOTE
:
This
instruction
sheet
outlines
the
recommended
installation
procedure
.
Use
of
these
lugs
in
some
installa
-
tions
may
result
in
less
wire
bending
space
than
is
speci
-
fied
in
the
National
Electric
Code
.
1
/
0
-
500
kcmil
Square
D
VC
-
6
2
Second
Crimp
First
Crimp
Installation
of
Compression
Connector
A
.
Turn
off
power
supplying
device
before
installation
of
com
-
pression
lugs
.
B
.
Remove
any
existing
wire
connectors
from
circuit
breaker
.
C
.
Install
circuit
breaker
.
D
.
Preform
cables
to
final
configuration
and
strip
insulation
back
1
-
1
/
16
"
on
each
conductor
.
Use
an
appropriate
insula
-
tion
stripping
tool
to
avoid
damaging
the
conductor
.
(
See
Figure
1
.
)
r
o
Connector
Crimps
Figure
2
I
.
Remove
any
inhibitor
compound
expelled
during
the
crimping
operation
from
the
connector
body
and
the
cable
insulation
.
J
.
Slip
insulating
cover
over
connector
tang
and
then
over
connector
barrel
so
that
only
the
connector
tang
is
exposed
(
Figure
3
)
.
Warning
:
Short
spacings
will
result
if
Step
J
is
not
followed
.
Conical
Washer
Socket
Head
Cap
Screw
~
~
~
~
V
V
\
Spacer
(
If
only
using
one
lug
)
•
Si
i
>
\
I
/
Insulating
Cover
Breaker
Terminal
Figure
1
E
.
Clean
aluminum
conductor
surfaces
thoroughly
with
a
wire
brush
or
other
suitable
means
,
to
remove
oxides
and
other
contaminants
from
the
conductor
.
NOTE
:
Copper
wires
and
the
compression
connector
should
not
be
cleaned
abrasively
.
F
.
Remove
cap
from
compression
connector
and
insert
cable
fully
into
barrel
(
1
)
(
Figure
1
)
of
connector
.
G
.
Insure
that
connector
tang
(
s
)
(
2
)
(
Figure
1
)
are
in
their
proper
orientation
prior
to
crimping
.
This
helps
avoid
twist
-
ing
of
cables
during
installation
.
Installation
Figure
3
K
.
Position
connector
tang
on
top
of
the
circuit
breaker
termi
-
nal
pad
and
secure
with
3
/
8
-
16
x
1
-
1
/
2
"
socket
head
cap
screw
and
conical
spring
washer
.
Conical
spring
washer
is
to
be
installed
with
convex
side
of
washer
toward
under
-
side
of
screw
head
(
Figure
3
)
.
Torque
screw
to
228
in
-
lbs
.
NOTE
:
If
only
using
one
lug
for
proper
ampacity
,
insert
spacer
supplied
with
kit
between
spring
washer
and
com
-
pression
lug
.
*
8
Courtesy of NationalSwitchgear.com