Siemens SIMOTION D425-2

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SIMOTION D4x5-2

394 Commissioning and Hardware Installation Manual, 02/2012

Main Page

Preface3
Table of Contents7
Description13
System Overview13
System Components18
I/O Integration23
Commissioning Software24
Safety Information26
Installing27
Installation Notes27
Installing the SIMOTION D4X5-227
Mounting the SIMOTION D4X5-2 with Spacers29
Mounting the SIMOTION D425-2 and D435-2 Without Spacers30
Mounting the SIMOTION D445-2 and D455-2 Without Spacers (External Air Cooling)31
Installing Supplementary System Components33
Installing the TB3033
Installing the CBE30-234
Installing the CX32-235
Removing the Cover of the CX32-240
Connecting41
General Overview41
Safety Information for Wiring43
Opening the Front Cover47
Power Supply49
Safety Rules49
Standards and Regulations50
Mains Voltage50
Connecting the Power Supply51
Connecting DRIVE-Cliq Components52
DRIVE-Cliq Wiring52
Connectable DRIVE-Cliq Components54
Connecting the CX32-256
Connecting I/Os58
Creating a Shield Connection59
Connecting I/Os of the TB3061
Connecting PROFIBUS/MPI63
PROFIBUS Connection Components63
PROFIBUS Cables and Connectors64
Length of PROFIBUS Cables65
Rules for the Laying of PROFIBUS Cables65
Connecting PROFIBUS DP (Interfaces X126 and X136)66
Connection Rules in the PROFIBUS Subnet67
Operating the X136 Interface as MPI69
Connecting Ethernet72
Wiring Ethernet72
Ethernet Cables and Connectors73
Connecting PROFINET IO Components74
Wiring PROFINET74
PROFINET Cables and Connectors75
Routing77
Routing on SIMOTION D77
Routing on SIMOTION D (SINAMICS Integrated)81
Commissioning (Hardware)83
Requirements for Commissioning83
Inserting the Compactflash Card84
Checking the System86
Switching on the Power Supply86
RESET Button89
User Memory Concept89
SIMOTION D4X5-2 Memory Model89
Properties of the User Memory90
Operations and Their Effect on the User Memory94
Module Replacement103
Fan106
Cooling the SIMOTION D4X5-2106
Fan/Battery Module107
Overview of States, Fan/Battery Module108
Response to Overtemperature111
Parameter Assignment / Addressing113
Software Requirements113
Creating a Project and Configuring the Communication114
Creating a SIMOTION Project and Inserting a D4X5-2114
Configuring the PROFIBUS PG/PC Interface116
Configuring the Ethernet PG/PC Interface117
Representation of SIMOTION D4X5-2 in HW Config120
Configuring PROFIBUS DP121
General Information about Communication Via PROFIBUS DP121
Operating the SIMOTION D4X5-2 on PROFIBUS DP122
Assignment of the PROFIBUS Addresses in HW Config124
Setting the DP Cycle and System Cycle Clocks125
Cycle Clock Scaling of External PROFIBUS Interface to Internal PROFIBUS Interface126
Creating a New PROFIBUS Subnet128
Modifying the Data Transmission Rate129
Establishing a PG/PC Assignment130
Configuring the MPI Bus131
Operating the X136 Interface as MPI131
MPI Parameters131
Configuring an Ethernet Subnet132
Properties of the Ethernet Interfaces132
Configuring Ethernet Addresses in HW Config136
Reading out IP and MAC Address137
Configuring PROFINET IO138
General Information about Communication Via PROFINET IO138
Setting a Send Cycle Clock and System Cycle Clocks142
Basic Principles142
Setting of the Cycle Clocks (One Servo Activated = Default)145
Setting of the Cycle Clocks (Two Servos Activated)147
Using a Second PROFINET Interface149
Properties of PROFINET151
Configuration Tasks151
Commissioning (Software)153
Overview of Commissioning153
Symbolic Assignment / Adaptation153
Procedure When Commissioning157
Important Functions for the Project Handling During Commissioning158
Performing the Configuration for the D4X5-2 Offline159
Overview159
Accessing the Drive Wizard160
Configuring Components161
Downloading a Project into the Target System181
Downloading a Project to the Compactflash Card182
Loading a Project, Including Sources and Additional Data184
Archiving a Project to the Compactflash Card (Zip File)185
Performing an Online Configuration for the D4X5-2186
Overview186
Establish an Online Connection187
Starting Automatic Configuration188
Editing SINAMICS Components192
Downloading a Project to the SIMOTION D4X5-2192
Configuring a CX32-2194
Overview194
Basic Principles of the CX32-2194
Preparing for Configuration196
Displaying the Topology198
CX32-2 Offline Configuration200
Loading a Project Created Offline to the Target System200
Loading a Project Created Offline to the CF Card201
Performing an Online Configuration for the CX32-2202
CX32-2 Configuration Information204
CX32-2 Power-Up204
Interconnecting the Infeed "Operation" Signal on the CX32-2204
Upgrading the CX32-2207
Replacing the CX32-2208
Additional Information on Configuring the SINAMICS Integrated209
Settings for DP Slave Properties209
Using Vector Drives211
Setting the Time of Day213
Backing up / Restoring / Deleting SINAMICS NVRAM Data217
SINAMICS Diagnostic Buffer221
Acyclic Communication with the Drive221
Control Properties and Performance Features223
Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs224
Testing a Drive with the Drive Control Panel226
Creating and Testing Axes229
Overview of SIMOTION Engineering229
Creating an Axis with the Axis Wizard229
Testing the Axis with the Axis Control Panel236
Activating the Infeed (Line Module)239
Infeed Without DRIVE-Cliq Connection239
Infeeds with DRIVE-Cliq Connection241
Using One Infeed for Several Cus242
Setting up Addresses and Message Frames243
Setting up Communication for Symbolic Assignment243
Message Frame Configuration244
Linking an Additional Encoder (Optional)248
Basic Principles248
Additional Encoders on the Drive249
Additional Encoders Via PROFIBUS/PROFINET250
Symbolic Assignment of I/O Variables (Profidrive Message Frame / Drive Parameters)251
Symbolic Assignment of I/O Variables to the Profidrive Message Frame of the to Axis251
Symbolic Assignment of I/O Variables to Drive Parameters252
Configuring Drive-Related I/Os (with Symbolic Assignment)255
Configuration of the I/O Terminals257
Configuration of the D4X5-2 I/Os (Terminal X122/X132)258
Configuration of the D4X5-2 I/Os (Terminal X142)260
Configuration of the CX32-2/Cu3Xx/Tb30/Tmxx I/O Terminals261
Configuration of the TMC I/O Terminals261
Configuration of the Technology Objects and I/O Variables262
Configuration of Global Measuring Inputs262
Configuration of Local Measuring Inputs263
Configuration of Output Cams / Cam Tracks264
Configuration of the I/Os (Variables / to Axis)266
DMC20/DME20 DRIVE-Cliq Hub268
Hub Properties268
Creating a DMC20/DME20 DRIVE-Cliq Hub269
TM41 Terminal Module270
Overview270
Configuring TM41 at SINAMICS Integrated271
Configuring the TM41 Using the Axis Wizard272
Optimizing the Drive and Controller273
Overview of Automatic Controller Setting273
Automatic Speed Controller Setting274
Automatic Position Controller Setting275
Measuring Functions, Trace, and Function Generator277
Manual Speed Controller Optimization278
Loading and Saving SIMOTION User Data283
Deleting Data285
Overview of Data Deletion285
Memory Reset of SIMOTION D4X5-2285
Deleting User Data on Compactflash Card288
Restoring the Default Settings of SINAMICS Integrated289
Setting SIMOTION D4X5-2 to the Factory Settings289
Powering down the System291
Configuring Safety Integrated Functions291
Quantity Structures298
Migration of SIMOTION D4X5 to SIMOTION D4X5-2301
Changeover from SIMOTION D4X5 to SIMOTION D4X5-2301
Permissible Combinations306
Service and Maintenance309
Overview309
Replacing Modules (Spare Part Scenario)313
Parts Replacement for SIMOTION D4X5-2313
Removal and Replacement of the SIMOTION D4X5-2314
Replacing DRIVE-Cliq Components315
Replacing the Compactflash Card318
Adapting a Project (Upgrading the Project / Replacing the SIMOTION Controller)319
Creating Backup Copies (Project/Cf)319
Backing up User Data (Backup Variables)320
Upgrading a User Project to the New SCOUT Version322
Platform Replacement Via XML Export/Import323
Preparing the Device Replacement324
Device Replacement in HW Config326
Upgrading Technology Packages327
Upgrading the Device Version of SINAMICS S120 Control Units329
Upgrading a Library330
Save Project, Compile and Check Consistency330
Performing a Firmware and Project Update331
Upgrading the Boot Loader on the Compactflash Card331
Update - Preparatory Measures331
Upgrade Via IT DIAG332
Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)333
Update Via Compactflash Card337
Backup of the Compactflash Card Data337
Firmware Update Via Compactflash Card339
Upgrading SINAMICS339
Download Project to Target System341
SIMOTION Compactflash Card342
Changing the Compactflash Card342
Writing to the the Compactflash Card342
Formatting the Compactflash Card343
Bootloader on the Compactflash Card344
Recommended Method of Handling Compactflash Cards345
Card Reader for CF Cards345
Diagnostics347
Diagnostics Via LED Displays347
SIMOTION D4X5-2 and SINAMICS Integrated Displays348
LED Displays of the PROFINET Interface354
LED Displays of the Ethernet Interface357
LED Displays of the CX32-2 Controller Extension357
Diagnostic Data and Non-Volatile SIMOTION Data359
Overview359
Backup of Diagnostic Data and Non-Volatile SIMOTION Data359
Diagnostic Data359
Non-Volatile SIMOTION Data (Retain Data)360
Procedure for Backing up During Operation361
Procedure for Backing up During Startup363
Storing Data366
Diagnostics Via Websites367
Deleting/Restoring Non-Volatile SIMOTION Data368
Backing up Diagnostics Data and Non-Volatile SIMOTION Data Using IT DIAG370
Additional Service and Diagnostics Options372
SIMOTION Task Profiler Application372
Diagnostics Using IT DIAG372
Configuration of Drive-Related I/Os (Without Symbolic Assignment)373
Overview373
Local and Global Measuring Inputs374
Configuring Local Measuring Inputs376
Standards and Approvals379
General Rules379
SIMOTION D4X5 Device-Specific Notes381
Safety of Electronic Controllers382
ESD Guidelines385
ESD Definition385
Electrostatic Charging of Individuals386
Basic Measures for Protection against Discharge of Static Electricity387
Index389

Siemens SIMOTION D425-2

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