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SINUMERIK 804D sl
Siemens SINUMERIK 804D sl Operation/Programming
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3
Machining the Workpiece
08/2005
3.12
Automatic mode settin
g
s
3
♥
Siemens AG, 2005. All rig
hts reserved
3-122
SINUMERIK 840D sl
Operation/Progra
mming ShopTurn (BA
T) – 08/2005 Editio
n
Notes
121
123
Table of Contents
Table of Contents
9
Introduction
15
Shopturn
16
Work Sequence
17
Workstation
18
Coordinate System
19
Operator Panels
20
Operator Panel Keys
23
Machine Control Panels
25
Elements of the Machine Control Panels
25
Operator Interface
29
Overview
29
Operating Via Softkeys and Keys
32
Program Views
36
Parameter: Entering
40
CNC-ISO Operator Interface
42
Shopturn Open (PCU 50.3)
44
Setting up the Machine
45
Switching on and off
46
Approaching the Reference Point
47
User Agreement for Safety Integrated
48
Modes
49
Settings for the Machine
50
Switching Unit of Measure (Millimeters/Inches)
50
Switching the Coordinate System (MKS/WKS)
51
Spindles
52
Tools
54
Setting-Up a New Tool
56
Tool List
57
Manually Measuring the Tool
64
Measuring the Tool with Calipers
66
Balancing the Caliper
67
Measuring the Tool with a Magnifying Glass
69
Measuring the Workpiece Zero-Point
70
Zero-Point Offsets
71
Setting the Zero-Point Offset
72
Defining the Zero-Point Offset
74
Zero-Point Offset List
75
Manual Mode
77
Selecting a Tool and Spindle
77
Traversing the Axes
79
Traversing the Axes
80
Positioning the Axes
81
Simple Workpiece Stock Removal
82
Settings for Manual Mode
84
MDI
86
Run Times
87
Machining the Workpiece
89
Starting/Stopping Machining
90
Starting/Stopping Machining
91
Running-In a Program
93
Displaying the Current Program Block
94
Repositioning the Axes
95
Starting the Machining at a Specific Point in the Program
96
Controlling the Program
102
Overstoring
103
Testing a Program
105
Correcting the Program
106
Displaying G and Auxiliary Functions
107
Parallel Drawing before the Machining of the Workpiece
108
Simulating Machining
108
Simulation before the Machining of the Workpiece
108
Simulation before the Machining of the Workpiece
110
Parallel Drawing before the Machining of the Workpiece
112
Modifying the Shape of a Blank for a G-Code Program
113
Parallel Drawing While the Workpiece Is Being Machined
113
Various Views of the Workpiece
114
Changing the Cut-Away
116
Automatic Mode Settings
120
Establishing the Test-Run Feedrate
120
Parameterizing the Workpiece Counter
121
Creating a Shopturn Program
123
Program Structure
124
Bases
126
Machining Planes
126
Approaching/Retracting in the Machining Cycle
128
Absolute and Incremental Dimensions
130
Polar Coordinates
132
Calculator
133
Close-Tolerance Work
135
Overview
136
Sequential Control Program
136
Creating a New Program
138
Creating Program Blocks
143
Changing Program Blocks
147
Program Editor
148
Specifying Quantity
151
Shopturn Functions
153
Straight or Circular Path Movements
155
Select Tool and Machining Plane
156
Straight
158
Circle with Known Center Point
160
Circle with Known Radius
161
Polar Coordinates
163
Straight Polar
164
Circular Polar
166
Drill Centered
167
Drilling
167
Thread Centered
167
Drilling and Reaming
171
Deep Hole Drilling
173
Tapping
175
Thread Milling
177
Freely Programmable Positions
179
Positioning and Position Patterns
179
Freely Programmable Positions
180
Line Position Pattern
182
Matrix Position Pattern
183
Box Position Pattern
186
Full Circle Position Pattern
188
Pitch Circle Position Pattern
190
Including and Skipping Positions
192
Repeating Positions
193
Cutting Cycles
194
Turning
194
Recessing Cycles
197
Undercut Form E and F
200
Thread Undercuts
201
Thread Cutting
203
Thread Re-Machining
207
Parting
208
Contour Turning
210
Representation of the Contour
212
Creating a New Contour
214
Creating Contour Elements
215
Changing a Contour
220
Stock Removal
222
Removal of Residual Material
226
Grooving
228
Grooving Residual Material
230
Plunge-Turning
231
Plunge-Turning Residual Material
233
Circular Pocket
235
Circular Spigot
235
Circumferential Slot
235
Longitudinal Slot
235
Milling
235
Rectangular Pocket
235
Rectangular Spigot
235
Circular Pocket
240
Rectangular Spigot
243
Circular Spigot
247
Longitudinal Slot
250
Circumferential Slot
253
Positions
257
Multiple Edge
258
Engraving
260
Contour Milling
267
Representation of the Contour
270
Creating a New Contour
272
Creating Contour Elements
274
Changing a Contour
281
Path Milling
283
Predrilling a Contour Pocket
288
Milling a Contour Pocket (Roughing)
292
Removing Residual Material from a Contour Pocket
295
Finishing the Contour Pocket
297
Chamfering a Contour Pocket
301
Milling a Contour Spigot (Roughing)
302
Removing Residual Material from a Contour Spigot
305
Finishing the Contour Spigot
307
Chamfering a Contour Spigot
310
Calling a Subroutine
312
Repeating Program Blocks
314
Machining with the Counterspindle
315
Changing Program Settings
321
Calling Work Offsets
322
Defining Coordinate Transformations
323
Programming the Approach/Return Cycle
326
Inserting G Code into the Sequential Control Program
327
Teaching
329
Teaching a Cycle
329
Teaching a Position Sample
330
Teaching a Contour Object
331
6 6 Working with Manual Machine
333
Manual Machine
334
Zero-Point Offsets
335
Simple Workpiece Machining in Manual Mode
336
Traversing the Axes
336
Taper Turning
337
Straight Turning
338
More Complex Machining in Manual Mode
339
Drilling with Manual Machine
340
Turning with Manual Machine
340
Milling with Manual Machine
341
Simulation
341
7 7 G Code Program
343
Creating a G-Code Program
344
Tool Management
345
Executing a G-Code Program
347
G-Code Editor
349
Calculation Parameters
352
8 8 Tool Management
353
Tool Lists, Tool Wear Lists and the Tool Magazine
354
Tool Management
354
Creating a New Tool
360
Importing Tools into the Tool List
360
Creating Several Cuts Per Tool
362
Creating a Sister Tool
363
Deleting Tools from the Tool List
364
Sorting Tools
364
Loading/Unloading a Tool Into/Out of the Magazine
365
Relocating a Tool
367
Inputting Tool Wear Data
369
Positioning the Magazine
369
Activating Tool Monitoring
370
Managing Magazine Locations
372
Program Management
373
Default Chapter
374
Managing Programs with Shopturn
374
Managing Programs with Shopturn on NCU (HMI Embedded)
375
Opening a Program
377
Executing a Program
378
Executing a G-Code Program from the USB-Network-Drive
379
Creating a Nnew Directory/Program
380
Marking Several Programs
381
Copying/Renaming a Directory/Program
382
Deleting a Directory/Program
383
Saving/Reading-In Tool/Zero-Point Data
384
Managing Programs with PCU 50.3 (HMI Advanced)
387
Opening a Program
389
Executing a Program
390
Loading/Unloading a Program
391
Executing a G-Code Program from the Hard-Disk or Diskette/Usb/Network Drives
392
Creating a New Directory/Program
394
Marking Several Programs
395
Copying/Renaming/Moving a Directory or Program
396
Delete Directory/Program
398
Saving/Reading-In the Tool/Zero-Point Data
398
Messages, Alarm and User Data
401
Messages
402
Alarms
402
User Data
403
Version Display
405
Examples
407
Standard Machining Processes
408
Contour Milling
420
Appendix
429
A Abbreviations
430
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Siemens SINUMERIK 804D sl Specifications
General
Brand
Siemens
Model
SINUMERIK 804D sl
Category
Control Systems
Language
English
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