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Siemens SINUMERIK 802C User Manual

Siemens SINUMERIK 802C
142 pages
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Start-Up 01/2002 Edition
SINUMERIK 802C

Table of Contents

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Siemens SINUMERIK 802C Specifications

General IconGeneral
Control System TypeCNC
DisplayLCD
Input Voltage24 V DC
Operating Temperature0 to 45 °C
Protection ClassIP 20
Number of axes3
Communication InterfacesRS-232
InterpolationLinear, Circular
Control TypeOpen-loop and Closed-loop Control

Summary

Safety Notices

Danger

Defines hazards that can lead to death or severe injury if precautions are not taken.

Warning

Defines hazards that may lead to death or severe injury if precautions are not taken.

Caution

Defines hazards that may lead to minor injury or material damage if precautions are not taken.

Qualified Personnel

Specifies that start-up and operation must be performed by authorized personnel.

SINUMERIK 802C Control System

1.1 Components of the SINUMERIK 802C

Details the hardware and software components of the SINUMERIK 802C system.

Software Components

Describes the software elements comprising the SINUMERIK 802C.

Technical Data

Connected Load

Details the electrical power requirements of the system components.

Weight

Provides the weight specifications for each SINUMERIK 802C component.

Dimensions

Lists the physical dimensions of the SINUMERIK 802C components.

Environmental Operating Conditions

Specifies the operational limits for temperature, humidity, and air pressure.

Installing the Control System

2.1 Installing and Removing the SINUMERIK 802C

Outlines the steps for physically installing and removing the control system components.

Mounting Dimensions

Provides detailed diagrams and measurements for component installation.

Interfaces and Cables

User Interfaces

Illustrates the layout of interfaces on the ECU and DI/O modules.

Connecting Cables

Explains the wiring and connections between system components.

Connecting Individual Components

General Procedure

Provides a step-by-step guide for connecting system components.

Connecting the Operator Panel

Details the pin assignment for connecting the operator panel to the ENC.

Connecting Digital Inputs and Outputs (X2003-X2006)

Provides pin assignments for digital input and output connectors.

ENC and Operator Panel Power Supply (X1)

Grounding

Ground Connections

Details the necessary grounding points for the MCP and OP020.

LEDs and Operating Elements on the ENC

Error and Status LEDs

Explains the meaning of the ERR, POK, and DIAG status LEDs.

Start-Up Switch (S3)

Describes the function and positions of the start-up switch.

Installing the Drives

Lesehinweis

Indicates that manufacturer documentation for the drives should be consulted.

General Start-Up

Start-Up Requirements

Lists the prerequisites for successful system start-up.

Start-Up Sequence

Outlines the step-by-step procedure for starting up the SINUMERIK 802C.

Access Levels

Protection Levels

Explains the protection concept for data areas, ranging from 0 to 7.

Machine and Setting Data Structure

Activation

Explains when data changes take effect after modification.

Protection Level

Specifies the required protection level for viewing machine data.

Handling Machine Data

Data Saving

Saving Data Internally

Details the process of saving data within the control system's permanent memory.

Saving Data Externally

Explains how to save user data to an external PC using V24 and WinPCIN.

Turning On and Booting the Control System

Start-Up Switch S1 (Hardware)

Describes the hardware start-up switch and its positions for system boot.

Booting the Control System

Describes the initial system state and boot process.

Boot Messages

Starting up the PLC

General PLC Overview

Introduces the PLC's role, tasks, and programming language.

Commissioning the PLC

Explains the PLC commissioning process and the included simulation program.

PLC Start-Up Modes

PLC Alarms

Machine Control Panel (MCP) Layout

PLC Programming

Instruction Set

Math Operations

Program Organization

Data Organization

Testing and Monitoring the User Program

PLC Application Management

Download PLC Project

Explains how to write PLC project data to the control system's permanent memory.

Upload PLC Project

Describes saving PLC applications from the control system.

Technology Setting

Sequence of Operations

Outlines the steps to change the technology setting.

Commissioning

Initializing the Control System

Describes the initial power-on and automatic loading of standard machine data.

Entering General Machine Data

Details the process of inputting and modifying general machine data, requiring password entry.

Starting Up the Axes

Simulation/Stepper Motor Drive

Explains switching between simulation and actual drive operation using MD settings.

Machine Data for Axes and Spindle

Lists and describes machine data specific to axes and spindle configuration.

Matching Encoder to Axis/Spindle

Servo Gain and Adaptation

Servo Trace

Describes the Servo Trace function for analyzing axis behavior.

Dynamic Adaptation for Thread G331/G332

Explains how to adapt spindle and axis dynamics for thread interpolation.

Backlash Compensation

Leadscrew Error Compensation (LEC)

Starting Up the Spindle

Spindle Modes

Describes the available operating modes for the spindle: Control, Oscillating, and Positioning.

Completing the Start-Up

Cycle Start-Up

Series Machine Start-Up

Sequence of Operations

Details the steps for creating and loading the series machine start-up file.

Software Update

Update Procedure

Provides a step-by-step guide for updating system software using a PC/PG.

Updating Software Without PC/PG

Update Sequence

Details the steps for updating software using a master-slave control system configuration.

Update Errors

Technical Appendix: Machine and Setting Data

Display Machine Data

Details how machine data parameters are displayed and their properties.

General Machine Data

Axis-Specific Machine Data

Setting Data

PLC User Interface Signals

Address Ranges

Defines the operand identifiers and their corresponding address ranges.

Retentive Data Area

NCK Signals

Mode Signals

Channel Signals

Status Signals from NC Channel

Axis/Spindle Signals

Signals from/to MMC

Machine Control Panel (MCP) Signals

PLC Machine Data

User Alarm

Application Note: Unipolar Spindle Control

NC Programming for Spindle Control

Describes NC commands for spindle stop, dwell, direction change, and speed.

PLC Programming for Spindle Control

Explains how PLC programming handles direction signals and M commands for spindle control.

Manual Machine Installation Requirements

Hardware Requirements

Lists the necessary hardware components for installation, including panels and cables.

Software Requirements

Specifies the required software, including WinPCIN and Toolbox CD ROM.

Loading the Software

Installing the Software

Details the step-by-step process for installing the Manual Machine software.

Switching the User Interface

Additional Machine Data

Input Limitations

Operation Without MCP

I/O Assignment in Standard PLC Program

Assignment of the Digital Inputs

Lists the mapping of digital inputs to specific pins and modules.

Assignment of the Digital Outputs

Lists the mapping of digital outputs to specific pins and modules.

Default Data for Manual Machine

Machine Data Defaults

Lists default values for various machine data parameters.

Setting Data Defaults

Lists default values for setting data parameters.

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