Issue 1.1 19/09/03 SIMRAD
8
3 ASSEMBLY INSTRUCTIONS
General Assembly. Refer to Drawing No. E03515 (E03516 for WP30). With the exception of the
extra cable loom in the WP30, assembly is identical.
Note: Lubricant is not required; all components should be assembled dry.
Clutch Plate Assembly. Refer to Drawing No. E03047 and assemble the clutch plate as shown
ensuring that the M4 Half Nut 200251 locates into the hexagon nut retainer in the end of the Clutch
Roller Shaft and is locked by the application of a small quantity of Green Loctite 270 – 206625 onto
the screw thread prior to assembly. Ensure roller assemblies both revolve freely.
Rear Plate Assembly. Refer to Drawing No. E03018 and fit an M8 Washer 20023 onto each of the
two M8 x 30 Bolts 200243 ensuring that the rounded or smooth side of the washer faces the head
of the bolt and screw the bolts into the Rear Plate E02973 as shown. When the head of the bolt is
within 6mm of the plate apply a small quantity of Green Loctite 270 - 206625 onto the thread of the
screw, under the head, and fully tighten with an M13 spanner. Assemble the 6 Ring Roller
Assemblies and fit to the Rear Plate securing each Button Headed Screw 200231 with a Nyloc Nut
200259 sufficiently to retain the assemblies but without fully tightening
Clutch Handle Assembly. Refer to Drawing No. E03045 and into the boss of the Clutch Handle
E02989 fit Adjusting Screw E03039, ensuring that the slot in the head of the screw can be seen
through the slot in the side of the boss.
Fit the Tension Adjuster E02988.
Drive Ring Assembly. Refer to Drawing No. E03046 and fit the 2 Spoke Splines E02968:BK to
the outside of the Front Guide Ring E02967 ensuring that the peg on the spoke spline locates into
the outer hole, in the drive ring. Add a small quantity of Loctite 270 Green 260025 to the end of the
thread of the screw protruding through into the front drive ring and fully tighten the M4 Half Nut
200147.
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