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Simrad AP35 - User Manual

Simrad AP35
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INSTRUCTION MANUAL
Simrad AP35
Autopilot

Table of Contents

Questions and Answers

  • D
    David GreerSep 9, 2025
    What does Data failure J3XX mean on Simrad AP35 Autopilot System?
    • J
      Jimmy KimSep 9, 2025
      If your Simrad Autopilot System shows a Data Failure J3XX error, it indicates a wrong checksum on memory parameters or variables, causing the junction unit to use default values. Perform a 'Master reset' and then complete a new 'Dockside set-up'. Switch the system off and on again. If the alarm repeats, replace the Junction unit Main PCB.
  • D
    David SchmidtAug 23, 2025
    What to do if compass data is missing on Simrad AP35 Autopilot System?
    • E
      edward39Aug 23, 2025
      If your Simrad Autopilot System is showing that compass data is missing, it indicates that there is no data from the selected compass. If you have multiple compasses connected, go to the USER SETUP menu and select a different compass. Also, check the connections and the Interface menu settings. If the problem continues, consider replacing the compass PCB or interface PCB, remembering not to cut any cables as the PCB contains screw terminals.
  • G
    Gabriela TaylorAug 25, 2025
    Why is there a rudder response failure in my Simrad AP35 Autopilot System?
    • J
      Jillian HughesAug 25, 2025
      If your Simrad Autopilot System has a rudder response failure, and there is no response to rudder commands, begin by checking all connections. Next, check the Rudder Feedback transmitter link and inspect the drive unit motor and brushes. If the issue remains, consider replacing the junction unit Power PCB.
  • B
    Beverly HamptonAug 27, 2025
    How to troubleshoot Comm. failure on Simrad AP35 active control?
    • S
      Shaun BennettAug 27, 2025
      If you are experiencing a communication failure with the active control unit on your Simrad Autopilot System, including the FU35 going silent, first press the STBY button on the 'Inactive' unit to attempt a reset. Then, inspect and repair the Robnet cable. If the problem persists, consider replacing the control unit or the FU50 PCB.
  • D
    Donald ClarkeAug 27, 2025
    Why is the rudder test too slow on my Simrad AP35 Autopilot System?
    • T
      Thomas GeorgeAug 27, 2025
      If the rudder test is too slow on your Simrad Autopilot System, it may be due to excessive load on the steering gear, air in the hydraulic system, or insufficient drive unit capacity. Check for mechanical obstructions at the rudder, tiller, or quadrant and inspect the back drive force. Bleed the hydraulic system to remove any air. If the problem persists, replace the existing pump unit with a bigger one.
  • J
    Jeffrey CampbellAug 29, 2025
    What causes J3XX current overload in Simrad AP35?
    • I
      ifreyAug 29, 2025
      If you are getting a J3XX current overload error on your Simrad Autopilot System, it means the drive unit shut down due to excessive load or a short circuit. Check the drive unit, its installation, manual steering, and the rudder for any issues. Disconnect the drive unit; if the fault is still present, replace the junction unit Power PCB.
  • T
    trevor77Sep 18, 2025
    What does low 15 volt mean on Simrad AP35?
    • J
      Jessica SellersSep 18, 2025
      If your Simrad Autopilot System indicates a low 15 volt, it means the internal 15 Volt supply in the Junction Unit is below the limit. Replace the junction unit Main PCB. If the Mains voltage is 12V, replace the junction unit Power PCB.
  • Y
    ygreeneSep 19, 2025
    Why is the Bypass/clutch disengaged on my Simrad AP35 Autopilot System?
    • R
      rgarrisonSep 22, 2025
      If your Simrad Autopilot System indicates that the bypass or clutch is disengaged, it suggests a poor connection or open circuit in the bypass/clutch coil. Check the connections. Replace the bypass/clutch if it is open. Perform a new 'Rudder test'.
  • E
    Eric BarrettSep 8, 2025
    What to do if my Simrad AP35 Autopilot System keeps steering the boat off course?
    • O
      Olivia HenrySep 8, 2025
      If your boat is off course while using the Simrad Autopilot System, it could be due to extreme weather conditions, too slow speed, or the boat's heading being outside the fixed off-course limit of 20 degrees. Check the steering parameters, including Rudder, Autotrim, and Seastate filter settings. Increase the Rudder value. If possible, increase boat speed or steer manually.
  • D
    Denise HallSep 4, 2025
    What causes high supply voltage error on Simrad AP35 Autopilot System?
    • A
      Amanda WhiteSep 4, 2025
      If your Simrad Autopilot System indicates a high supply voltage, where the mains exceed 44V for J300X or J300X-40 models or exceed 29V for J3000X models, first verify this using the System Data Menu. Then, switch off the autopilot and check or repair the battery charger.

Summary

1 GENERAL INFORMATION

1.1 Introduction

Overview of the Simrad AP35 autopilot system and its advantages.

1.2 How to use this manual

Guidance on navigating and understanding the content of the instruction manual.

1.3 System components

Details the essential units that form a basic AP35 autopilot system.

1.4 AP35 Control Unit

Description of the compact autopilot control unit for panel, bulkhead, or bracket mounting.

1.5 Junction units

Information on the central steering computer and interface circuits for AP35 system modules.

1.6 Rudder Feedback units

Details on RF300 and RF45X units for transforming rudder angle to digital signals.

1.7 Heading Sensors

Overview of compatible heading sensors like RFC35 and RC25 compasses.

1.8 Optional equipment

Information on additional accessories available to expand the AP35 system's functionality.

2 OPERATION OF THE AUTOPILOT

2.1 Overview

Introduction to the AP35 control unit's operation and steering modes.

2.2 ON;OFF - Standby mode

Procedure for turning the AP35 system ON/OFF and entering Standby mode.

2.3 Follow-Up steering

How to activate and use Follow-Up steering mode for rudder control.

2.4 Non-Follow-Up steering

Explanation of Non-Follow-Up steering activated by separate PORT or STBD buttons.

2.5 NFU Steering lever

Operation of the NFU steering lever for rudder control.

2.6 NFU Push button remote control

How to use the NFU push button remote for steering.

2.7 R3000 X Remote Control

Instructions for operating the R3000X handheld remote control.

2.8 S35 NFU Steering Lever

Details on using the S35 NFU steering lever for mode and course changes.

2.9 Automatic Steering

How to engage AUTO mode for automatic steering on a set heading.

2.10 Automatic Speed selection

Explanation of HI/LO speed steering parameters and automatic selection.

2.11 Manual speed selection

Procedure for manually selecting HI or LO speed steering parameters.

2.12 Navigating with the AP35

Using the AP35 for navigation to waypoints with external navigator input.

Selecting a different Navigator

Guidance on choosing navigation sources within the AP35 system.

2.13 WORK-mode

How to use the WORK mode for specific operational conditions like trawling or towing.

2.14 TURN-mode

Description of U-Turn and C-Turn features for changing course.

2.15 Dodging

Using the Dodging function for evasive maneuvers and returning to course.

2.16 Multiple station system

Managing control and active/inactive states in a multistation AP35 system.

2.17 Lock function

How to use the LOCK function to disable all control units except one.

2.18 User Set-up Menu

Navigating and adjusting settings within the AP35 User Set-up Menu.

3 TECHNICAL SPECIFICATIONS

3.1 AP35 Autopilot System

Technical details of the AP35 autopilot system, including boat size, steering types, and connectivity.

3.2 AP35 Control Unit

Specifications for the AP35 control unit, including dimensions, display, and environmental protection.

3.3 Junction units

Technical data for J300X, J300X-40, and J3000X junction units, including voltage and capacity.

3.4 RFC35 Fluxgate compass

Specifications for the RFC35 fluxgate compass, covering dimensions and performance.

3.5 RC25 Rate Compass

Technical details for the RC25 Rate Compass, including its integrated rate of turn sensor.

3.6 CDI35 Course Detector Interface

Specifications for the CDI35 interface unit and CD100A course detector.

3.7 RI35 Mk2 Rudder Angle Indicator

Technical data for the RI35 Mk2 rudder angle indicator, including dimensions and accuracy.

3.8 RF300 Rudder Feedback Unit

Specifications for the RF300 rudder feedback unit and its transmission link.

3.9 RF45 X Rudder Feedback Unit

Technical details for the RF45X rudder feedback unit and transmission link.

3.10 R3000 X Remote

Specifications for the R3000X handheld remote control.

3.11 CI300 X Compass Interface

Technical data for the CI300X compass interface, covering gyro and magnetic compass inputs.

3.12 NI300 X NMEA Interface

Specifications for the NI300X NMEA interface unit, including NMEA ports and data output.

3.13 S35 NFU Steering Lever

Technical details for the S35 NFU steering lever, including inductive load and protection.

3.14 F1;2 Remote Control

Specifications for the F1/2 handheld remote control.

3.15 FU50 Steering Lever

Technical data for the FU50 follow-up steering lever, including rudder command angle.

3.16 IP protection

Explanation of IP protection codes used for Simrad autopilot system components.

4 INSTALLATION

4.1 General

Overview of the installation process for the AP35 autopilot system.

4.2 Installation checklist

A step-by-step checklist to ensure all installation requirements are met.

4.3 Unpacking and handling

Guidelines for safely unpacking and handling AP35 system components.

4.4 Determine system configuration

Importance of understanding system configuration before beginning installation.

4.5 AP35 System Layout

Diagram illustrating the AP35 basic system layout with various options.

4.6 RF300 Rudder feedback

Instructions for mounting and connecting the RF300 rudder feedback unit.

4.7 RF45 X Rudder Feedback Unit

Steps for mounting and connecting the RF45X rudder feedback unit.

4.8 Junction unit

Information on mounting and connecting the AP35 system's junction unit.

4.9 Drive unit

Details on connecting various drive units to the AP35 system.

4.10 Control unit

Instructions for mounting the AP35 control unit, including panel and bracket options.

4.11 RFC35 Fluxgate Compass

Guidance on mounting and connecting the RFC35 fluxgate compass.

4.12 RC25 Rate Compass

Instructions for connecting the RC25 Rate Compass to the AP35 control unit.

4.13 R3000 X Remote Control

Details on mounting and connecting the R3000X remote control.

4.14 FU50 Steering Lever

Reference to the FU50 manual for connecting the FU50 steering lever.

4.15 S35 NFU Steering Lever

Instructions for connecting the S35 NFU steering lever to the junction unit.

4.16 F1;2 Remote Control

How to connect the F1/2 handheld remote control to the AP35 system.

4.17 RI35 Mk2 Rudder Angle Indicator

Instructions for mounting and connecting the RI35 Mk2 rudder angle indicator.

4.18 Interfacing

Options for connecting other equipment to the AP35 for data exchange.

4.19 Single NMEA input;output

Diagram for connecting a single NMEA device to the AP35 system.

4.20 Double NMEA input;output

Diagram for connecting multiple NMEA devices to the AP35 system.

4.21 Additional NMEA output on Port 2

Configuring additional NMEA output on Port 2 of the AP35 system.

4.22 NMEA Compass in

Connecting an NMEA compass to the J300X/J300X-40 junction unit.

4.23 Radar Clock;Data

Connecting radar clock/data interface to the J300X junction unit.

4.24 IS15 Instrument

Connecting IS15 instruments for speed and depth input to the autopilot.

4.25 Analog Repeater

Diagram for connecting AR77 and AR68 analog repeaters to the AP35 system.

4.26 Digital Repeater

Diagram for connecting the DR75 digital repeater to the AP35 system.

4.27 External Alarm

Connecting an external alarm relay or buzzer to the AP35 system.

4.28 NI300 X NMEA Interface Unit

Installation of the NI300X NMEA interface for expanding NMEA connectivity.

4.29 CI300 X Analogue Interface Unit

Connecting various analogue equipment using the CI300X interface unit.

4.30 CD100 A Course Detector

Instructions for mounting and connecting the CD100A course detector.

4.31 CDI35 Interface

Guidance on locating and connecting the CDI35 interface to the compass.

4.32 Software Setup Procedure

Steps for configuring the AP35 system's software settings.

4.33 Sea Trial

Procedures for performing sea trial settings like rudder zero adjust and compass calibration.

4.34 Final sea trial

Guidance for conducting a final sea trial to test autopilot performance.

4.35 Providing user training

Key operational functions to cover when training the end-user.

5 MAINTENANCE

5.1 Control unit

Maintenance recommendations for the AP35 Control Unit, focusing on cleaning and connections.

5.2 Junction Unit

No special maintenance required for the junction unit; visual inspection advised.

5.3 Rudder Feedback

Visual inspection of rudder feedback unit at intervals and lubrication of ball joints.

5.4 Compass

Visual inspection of the compass, especially if exposed to weather.

5.5 Drive unit

Refer to the drive unit manual for specific maintenance instructions.

5.6 Exchange of software programme

Procedure for removing and installing EPROMs for software updates.

Modification on AP35 PCB

Information on PCB modifications and compatibility for AP35 control units.

6 TROUBLE SHOOTING

6.1 Alarms

Troubleshooting common system failure alarms and probable faults.

6.2 NMEA Test

Using the NMEA Test Menu to check NMEA message status and data validity.

6.3 System Data Menu

Accessing system data for testing and troubleshooting, including NMEA hardware test.

7 SPARE PARTS LIST

8 SALES AND SERVICE WORLDWIDE (300903)

Simrad AP35 Specifications

General IconGeneral
BrandSimrad
ModelAP35
CategoryAutopilot System
LanguageEnglish

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