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Sintrol S304 User Manual

Sintrol S304
30 pages
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Distributor
S304 and S305 Dust Emission Monitors
User Manual
Version 6.6
11.07.2013
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Sintrol S304 Specifications

General IconGeneral
BrandSintrol
ModelS304
CategorySecurity Sensors
LanguageEnglish

Summary

Introduction

Safety

Model LV requires 115 VAC, HV requires 230 VAC. Precautions needed when cover is removed.

Product Overview

Microprocessor-based, self-adjusting devices with alarm relays, 4-20 mA output, RS422 serial communication.

Principle of Operation

Uses triboelectric technology where particle interaction with sensor rod causes a small electrical charge.

Installation

Selecting the Installation Location

Best location in duct with even distribution and laminar flow, away from bends/obstructions.

Installing the Sensor

Weld mounting socket to duct, cut hole slightly larger than socket OD (38 mm).

Wrong Socket Installation Warning

Shows wrong socket installation, emphasizing minimum hole diameter of 38 mm.

Wiring of Power and Output Circuits

AC or DC- Power Connectors (X3)

Connect 115/230 VAC or 24 VDC power supply to connector X3. Ground wire to GND screw.

Signal Connector (X5)

Describes functions of relay outputs, analog output, and serial communication via connector X5.

Technical Specification

Dimensions

Operation

Operation of the Monitor

Explains how the S304/S305 measures dust level using electrostatic discharge and its output signals.

Front Panel Overview

Describes the front panel components: AUTOMATIC SETUP button, indicator LEDs, display, and control keys.

Service Mode (S305)

Explains how to enter service mode using a PIN code for the S305 model.

Relay Connections

Details the behavior of Relay 1 and Relay 2 in different setup configurations and service mode.

How to Change Parameter Values

Instructions on how to change parameter values using the front panel keys, requiring PIN for S305.

Parameter 1 Alarm Relay 1 Threshold

Threshold for alarm relay 1 can be set as a percentage of the output range.

Parameter 2 Alarm Relay 2 Threshold

Threshold for alarm relay 2 can be set as a percentage of the output range.

Parameter 3 Analog Output Zero Adjustment

Allows adjustment of output zero to 4 mA, requires 30 min warm-up.

Parameter 4 Analog Output Span Adjustment

Allows adjustment of output span to 20 mA, requires 30 min warm-up.

Parameter 5 Alarm Relay Delay Time

Sets time delay for alarm relays between 0-180 seconds, common for both.

Parameter 6 Analog Output Damping

Averages analog mA output using filter time constant (0-300s) for oscillating readings.

Parameter 7 Percent Level of Full Range During Autosetup

Parameter 7 should be 20% (factory default) for S304 and S305 models.

Parameter 8 Reference Check Interval (S305)

Sets time period (0-99 hours) for periodic self diagnostics (reference check).

Parameter 9

Sets alarm time (0-8 min or continuous) if reference check indicates an internal error.

Parameter 10 Output Scale

Adjusts output scale (1-100%) affecting maximum range based on autosetup.

Parameter 11 Output Zero Adjustment

Adjusts output zero point for background signal (0-99% decrement).

Parameter 12 PIN Code (S305)

Shows PIN code; prevents unauthorized changes and required for service mode on S305.

Automatic Setup

Sets measuring range by determining typical dust flow, aligning it to 20% of monitor output.

Manual Range (MR) Setup (Only S304)

Manual range setup for S304 models, used when process is unstable or auto setup is insufficient.

Self Diagnostics: Zero and Span Check

Unit performs periodic zero and span checks to ensure diagnostics, using parameters 8 and 9.

Calibrating to mg/m³

Explains calibration to mg/m³ using gravimetric method (EN13284-1).

Calibration to mg/m³ Procedure

Step-by-step guide for performing the calibration process.

Changing Monitor's Output Range

Details how to change the output range using the 'output scale' parameter and a calculation formula.

Maintenance

Troubleshooting

Monitor Not Giving Output Signal

Troubleshooting steps for no output signal, checking wiring, power, and parameters.

Continuous 4mA or 20mA Output After Autosetup

Troubleshooting steps for continuous 4/20mA output after autosetup.

Notes

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