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Skoda YETI 2010 User Manual

Skoda YETI 2010
278 pages
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Workshop Manual
Octavia III 2013 ➤
Octavia III 2014 ➤
Yeti 2010 ➤
Yeti 2011 ➤
1.6/81 kW MPI engine
Engine ID
CWV
A
Edition 06.2014
Service
Service Department. Technical Information
ProCarManuals.com

Table of Contents

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Skoda YETI 2010 Specifications

General IconGeneral
BrandSkoda
ModelYETI 2010
CategoryAutomobile
LanguageEnglish

Summary

Workshop Manual

Octavia III 2013 ➤

Workshop Manual for Octavia III 2013 models.

Octavia III 2014 ➤

Workshop Manual for Octavia III 2014 models.

Yeti 2010 ➤

Workshop Manual for Yeti 2010 models.

Yeti 2011 ➤

Workshop Manual for Yeti 2011 models.

1.6/81 kW MPI engine

Workshop Manual specific to the 1.6/81 kW MPI engine.

Repair Group List

00 - Technical data

Overview of technical data for the vehicle.

10 - Removing and installing engine

Procedures for removing and installing the engine.

13 - Crankshaft group

Details and procedures related to the crankshaft group.

15 - Cylinder head, valve gear

Information on the cylinder head and valve train.

17 - Lubrication

Procedures and information related to the engine lubrication system.

19 - Cooling

Details and procedures for the engine cooling system.

20 - Fuel supply system

Information and procedures for the fuel supply system.

24 - Mixture preparation - injection

Details on fuel mixture preparation and injection system.

26 - Exhaust system

Procedures and information related to the exhaust system.

28 - Ignition system

Information and procedures for the ignition system.

Contents

00 - Technical data

Technical specifications and data for the vehicle.

1 Identification

Vehicle and engine identification information.

2 Safety instructions

General safety guidelines and precautions for service.

3 Repair instructions

General repair guidelines and principles.

10 - Removing and installing engine

Detailed procedures for engine removal and installation.

13 - Crankshaft group

Information and procedures for the crankshaft and related components.

Identification Details

1.1 Engine number

Locating and understanding the engine identification number.

1.2 Engine characteristics

Key characteristics and specifications of the engine.

Safety Instructions - Fuel and Injection Systems

2.1 Safety precautions when working on fuel supply system

Safety measures specific to the fuel supply system.

2.3 General notes on the injection system

General notes regarding the fuel injection system.

2.4 General notes on the ignition system

General notes regarding the ignition system.

2.5 Safety measures to apply when working on the fuel injection and ignition system

Safety measures for combined fuel injection and ignition system work.

Safety Instructions - Vehicle Systems

2.6 Safety precautions when working on vehicles with start/stop system

Safety precautions for vehicles equipped with a start/stop system.

2.8 Safety precautions when working on cooling system

Safety precautions specific to the cooling system.

2.9 Additional instructions when undertaking assembly work on the air-conditioning system

Additional instructions for air-conditioning system assembly.

Repair Instructions Overview

3.1 Rules of cleanliness

General rules for maintaining cleanliness during repairs.

3.2 Foreign bodies in the engine

Procedures to prevent foreign bodies entering the engine.

3.3 Contact corrosion

Information on preventing and addressing contact corrosion.

3.4 Cable routing and securing

Guidelines for proper cable routing and securing.

3.5 Assembly of radiators and capacitors

Instructions for the assembly of radiators and capacitors.

Engine Removal and Installation

1 Removing and installing engine

Comprehensive guide to engine removal and installation.

2 Assembly bracket

Details and procedures for the engine assembly bracket.

Engine Removal - Octavia III

1.1 Remove - (Octavia III)

Step-by-step procedure for removing the engine from Octavia III.

1.4 Installing - (Octavia III)

Step-by-step procedure for installing the engine into Octavia III.

Engine Removal - Yeti

1.2 Removing - (Yeti)

Step-by-step procedure for removing the engine from Yeti.

1.5 Installing - (Yeti)

Step-by-step procedure for installing the engine into Yeti.

Engine Assembly Procedures

1.3 Securing the engine to the assembly stand

Procedure for securing the engine to an assembly stand.

Assembly Bracket Details

2.1 Assembly bracket - Summary of components (Octavia III)

Components of the assembly bracket for Octavia III.

2.2 Assembly bracket - Summary of components (Yeti)

Components of the assembly bracket for Yeti.

2.3 Removing and installing engine bracket - (Octavia IlI)

Procedure to remove and install the engine bracket on Octavia III.

2.4 Removing and installing engine bracket - (Yeti)

Procedure to remove and install the engine bracket on Yeti.

2.5 Removing and installing gearbox mount

Procedure for removing and installing the gearbox mount.

2.6 Checking the assembly bracket

Steps to check the assembly bracket for correct installation.

2.7 Adjusting the unit mounting

Procedure for adjusting the unit mounting.

Crankshaft Group Procedures

1 Cylinder block on belt pulley side

Procedures related to the cylinder block on the belt pulley side.

2 Cylinder block, gearbox end

Procedures related to the cylinder block on the gearbox end.

3 Crankshaft

Information and procedures concerning the crankshaft.

Cylinder Block - Belt Pulley Side

1.1 V-ribbed belt - Summary of components

Components of the V-ribbed belt system.

1.1.1 Summary of components - Vehicles without air conditioning

Components of the V-ribbed belt system for vehicles without AC.

Cylinder Block - Gearbox End

2.1 Gearbox side cylinder block - Summary of components

Components of the cylinder block on the gearbox side.

2.2 Removing and installing flywheel

Procedure for removing and installing the flywheel.

2.3 Removing and installing the sealing flange on the gearbox side

Procedure for removing and installing the gearbox side sealing flange.

Crankshaft Procedures

3.1 Measuring axial play of crankshaft

Method for measuring the axial play of the crankshaft.

3.2 Replace needle bearing for crankshaft

Procedure for replacing the crankshaft needle bearing.

Piston and Conrod Details

4.1 Piston and conrod - Summary of components

Summary of components for piston and conrod assembly.

4.2 Removing and installing the piston

Procedure for removing and installing the piston.

4.3 Checking piston and cylinder bore

Method for checking piston and cylinder bore.

Cylinder Head and Valve Gear

1 Cylinder head

Overview and components of the cylinder head.

2 Toothed belt drive

Information and procedures for the toothed belt drive system.

3 Valve gear

Details and procedures related to the valve gear.

4 Inlet and exhaust valves

Information and procedures for inlet and exhaust valves.

Cylinder Head Components

1.1 Cylinder head - summary of components

Summary of components for the cylinder head.

Camshaft Housing Details

1.2 Camshaft housing - Summary of components

Summary of components for the camshaft housing.

Camshaft Procedures

1.3 Removing and installing camshaft housing

Procedure to remove and install the camshaft housing.

1.4 Removing and installing the cylinder head

Procedure to remove and install the cylinder head.

1.5 Testing the compression

Method for testing engine compression.

Toothed Belt Drive Procedures

2.1 Summary of components - toothed belt guard

Summary of components for the toothed belt guard.

2.2 Timing belt - Summary of components

Summary of components for the timing belt system.

2.3 Test timing

Procedure for testing the engine timing.

2.4 Remove the toothed belt from the camshafts

Procedure to remove the toothed belt from the camshafts.

2.5 Removing and installing toothed belt

Procedure for removing and installing the toothed belt.

Valve Gear Components

3.1 Valve gear - Summary of components

Summary of components for the valve gear.

3.2 Measuring axial play of camshaft

Method for measuring the axial play of the camshaft.

3.3 Removing and installing camshaft control

Procedure to remove and install the camshaft control.

3.4 Removing and installing gasket rings for camshafts

Procedure to remove and install camshaft gasket rings.

3.5 Removing and installing N205 the camshaft adjustment valve 1

Procedure for removing and installing camshaft adjustment valve N205.

3.6 Removing and installing valve stem seal

Procedure for removing and installing valve stem seals.

Inlet and Exhaust Valves

4.1 Inspect valve guides

Procedure for inspecting valve guides.

4.2 Testing valves

Method for testing valves for wear or damage.

4.3 Valve dimensions

Specifications for inlet and exhaust valve dimensions.

Lubrication System Procedures

1 Lubrication system

Overview and procedures for the engine lubrication system.

Oil Sump and Oil Pump

1.1 Oil sump and oil pump - Summary of components

Summary of components for the oil sump and oil pump.

1.2 Removing and installing oil sump bottom part

Procedure to remove and install the oil sump bottom part.

1.3 Removing and installing oil sump top part

Procedure to remove and install the oil sump top part.

1.4 Removing and installing oil pump

Procedure to remove and install the oil pump.

Engine Oil Cooler

2.1 Engine oil cooler - Summary of components

Summary of components for the engine oil cooler.

2.2 Removing and installing engine oil cooler

Procedure to remove and install the engine oil cooler.

Crankcase Ventilation

3.1 Crankcase ventilation - Summary of components

Summary of components for crankcase ventilation.

3.2 Removing and installing oil separator

Procedure to remove and install the oil separator.

Oil Filter and Pressure Switch

4.1 Summary of components - oil filter/oil pressure switch

Summary of components for oil filter and pressure switch.

4.2 Removing and installing oil pressure switch F1

Procedure to remove and install the oil pressure switch F1.

4.3 Testing oil pressure and oil pressure switch F1

Procedure to test oil pressure and the oil pressure switch.

4.4 Removing and installing oil filter housing

Procedure to remove and install the oil filter housing.

Cooling System Overview

1 Cooling system, coolant

Information and procedures for the cooling system and coolant.

Coolant Hose Connections

1.1 Connection diagram for coolant hoses

Diagram showing coolant hose connections and flow.

Coolant System Maintenance

1.2 Draining and filling up coolant

Procedure for draining and refilling the coolant.

1.3 Checking the coolant system for leaktightness

Procedure to check the coolant system for leaks.

Coolant Pump and Thermostat Regulation

2 Coolant pump, regulation of cooling system

Overview and procedures for the coolant pump and cooling regulation.

Coolant Pump Components

2.1 Summary of components - coolant pump/coolant thermostat

Summary of components for the coolant pump and thermostat.

2.3 Removing and installing coolant pump

Procedure to remove and install the coolant pump.

2.5 Removing and installing coolant regulator

Procedure to remove and install the coolant regulator.

Coolant Temperature Sender Information

2.2 Coolant temperature sender - Summary of components

Summary of components for the coolant temperature sender.

2.6 Removing and installing coolant temperature sender - G62

Procedure to remove and install the coolant temperature sender G62.

2.7 Removing and installing coolant temperature sender at radiator outlet - G83

Procedure to remove and install the radiator outlet temp sender G83.

Cooling System Pipes

3.1 Cooling system attached to engine - Summary of components

Summary of components for the cooling system attached to engine.

3.2 Removing and installing coolant pipes

Procedure to remove and install coolant pipes.

Radiator and Radiator Fan Systems

4.1 Radiator- Summary of components (Octavia III)

Summary of components for the Octavia III radiator.

4.2 Radiator - Summary of components (Yeti)

Summary of components for the Yeti radiator.

4.3 Fan shroud with a radiator fan - Summary of components

Summary of components for fan shroud with one radiator fan.

4.4 Fan shroud with two radiator fans - Summary of components

Summary of components for fan shroud with two radiator fans.

4.5 Remove and install radiator (Octavia IlI)

Procedure to remove and install the radiator in Octavia III.

4.6 Removing and installing radiator (Yeti)

Procedure to remove and install the radiator in Yeti.

4.7 Removing and installing radiator cowl for radiator fan (Octavia III)

Procedure to remove and install radiator cowl for Octavia III.

4.8 Removing and installing fan shroud for radiator fan (Yeti)

Procedure to remove and install fan shroud for Yeti.

4.9 Removing and installing radiator fan V7

Procedure to remove and install radiator fan V7.

4.10 Removing and installing radiator fan 2 V177

Procedure to remove and install radiator fan 2 V177.

Fuel Supply System Overview

1 Fuel tank and fuel delivery unit

Information and procedures for the fuel tank and delivery unit.

2 Quick couplings

Information and procedures for quick couplings.

3 Accelerator pedal

Information and procedures for the accelerator pedal.

4 Activated charcoal container system

Information and procedures for the activated charcoal container system.

24 - Mixture preparation - injection

Details on mixture preparation and injection system.

Fuel Tank and Delivery Unit Details

1.1 Fuel tank- Summary of components (Octavia III)

Summary of components for Octavia III fuel tank.

1.2 Fuel tank - Summary of components (Yeti)

Summary of components for Yeti fuel tank.

1.3 Fuel filter - Summary of components (Yeti)

Summary of components for Yeti fuel filter.

1.4 Removing and installing fuel filter (Yeti)

Procedure to remove and install the fuel filter for Yeti.

1.5 Extract fuel from the fuel tank

Procedure to extract fuel from the fuel tank.

1.6 Removing and installing fuel tank- (Octavia IlI)

Procedure to remove and install the fuel tank for Octavia III.

1.7 Removing and installing fuel tank - (Yeti)

Procedure to remove and install the fuel tank for Yeti.

1.8 Fuel delivery unit and sender for fuel gauge display - Summary of components

Summary of components for fuel delivery unit and sender.

1.9 Removing and installing fuel delivery unit

Procedure to remove and install the fuel delivery unit.

1.10 Removing and installing the sender for fuel gauge display G

Procedure to remove and install the fuel gauge sender G.

1.11 Check fuel pump - (Octavia IlI)

Procedure to check the fuel pump in Octavia III.

1.12 Check fuel pump - (Yeti)

Procedure to check the fuel pump in Yeti.

Quick Couplings

2.1 Separating quick couplings

Procedure for separating various types of quick couplings.

Accelerator Pedal Module

3.1 Accelerator pedal module- Summary of components (Octavia III)

Summary of components for Octavia III accelerator pedal module.

3.2 Summary of components - Accelerator pedal module (Yeti)

Summary of components for Yeti accelerator pedal module.

3.3 Removing and installing accelerator pedal module (Octavia IlI)

Procedure to remove and install Octavia III accelerator pedal module.

3.4 Removing and installing accelerator pedal module (Yeti)

Procedure to remove and install Yeti accelerator pedal module.

Activated Charcoal Filter System

4.1 Activated charcoal filter- Summary of components (Octavia III)

Summary of components for Octavia III activated charcoal filter.

4.2 Activated charcoal filter - Summary of components (Yeti)

Summary of components for Yeti activated charcoal filter.

4.3 Removing and installing parts of the activated charcoal filter system - (Octavia III)

Procedure to remove and install parts of the Octavia III system.

Mixture Preparation and Injection System

1 Injection system

Overview and fitting locations of the injection system.

Injection System Fitting Locations

1.1 Injection system - Fitting location of the injection system

Fitting locations of injection system components.

Engine Compartment Fitting Locations

1.1.1 Engine compartment - Overview of fitting locations (Octavia III)

Overview of fitting locations in Octavia III engine compartment.

1.1.2 Engine compartment - Overview of fitting locations (Yeti)

Overview of fitting locations in Yeti engine compartment.

1.1.3 Installation location overview - engine from front

Overview of component locations viewed from the front of the engine.

1.1.4 Installation location overview - engine from rear

Overview of component locations viewed from the rear of the engine.

Air Filter Housing Components

2.1 Air filter housing- Summary of components (Octavia III)

Summary of components for Octavia III air filter housing.

2.2 Summary of components - Air filter housing (Yeti)

Summary of components for Yeti air filter housing.

2.3 Removing and installing air filter housing

Procedure to remove and install the air filter housing.

Intake Manifold Procedures

3.1 Intake manifold - Summary of components

Summary of components for the intake manifold.

3.2 Removing and installing intake manifold

Procedure to remove and install the intake manifold.

3.3 Removing and installing the throttle valve control unit J338

Procedure to remove and install the throttle valve control unit J338.

3.4 Clean throttle valve control unit - J338

Procedure for cleaning the throttle valve control unit J338.

Injector System Details

4.1 Fuel rail with injection valves - Summary of components

Summary of components for the fuel rail and injection valves.

4.2 Removing and installing the fuel distributor

Procedure to remove and install the fuel distributor.

4.3 Removing and installing injection valves

Procedure to remove and install the injection valves.

4.4 Checking injectors

Procedure for checking the injectors.

4.5 Clean injection valves

Procedure for cleaning the injection valves.

Sensors and Sender Units

5.1 Removing and installing intake air temperature sender G42 / manifold pressure sender G71

Procedure to remove/install intake air temp sender G42 / manifold pressure sender G71.

Lambda Probe System

6.1 Lambda probe - Summary of components

Summary of components for the lambda probe.

6.2 Removing and installing lambda probe - G39- / -G130

Procedure to remove and install lambda probes G39 / G130.

Exhaust System Procedures

1 Removing and installing exhaust system

Comprehensive guide to removing and installing the exhaust system.

Exhaust System - Pre-Exhaust Pipe

1.1 Pre-exhaust pipe with catalytic converter - Summary of components

Summary of components for the pre-exhaust pipe with catalytic converter.

1.4 Removing and installing pre-exhaust pipe with catalytic converter

Procedure to remove and install the pre-exhaust pipe with catalytic converter.

Exhaust System - Middle and Rear Parts

1.2 Middle or rear part of the exhaust system - Summary of components (Octavia III)

Summary of components for Octavia III middle/rear exhaust system.

1.3 Middle or rear part of the exhaust system - Summary of components (Yeti)

Summary of components for Yeti middle/rear exhaust system.

1.5 Removing and installing or replacing the middle and rear silencer - (Octavia III)

Procedure to remove/replace Octavia III middle/rear silencer.

1.6 Removing and installing or replacing the middle and rear silencer - (Yeti)

Procedure to remove/replace Yeti middle/rear silencer.

1.7 Aligning exhaust system

Procedure for aligning the exhaust system.

1.8 Inspecting the exhaust system for leaktightness

Procedure to inspect the exhaust system for leaks.

Ignition System Overview

1 Ignition system

Overview of the ignition system components and procedures.

Ignition System Components

1.1 Ignition system - Summary of components

Summary of components for the ignition system.

1.2 Removing and installing ignition coils with output stage

Procedure to remove and install ignition coils with output stage.

1.3 Removing and installing knock sensor 1 G61

Procedure to remove and install knock sensor 1 G61.

1.4 Removing and installing Hall sender G40

Procedure to remove and install Hall sender G40.

1.5 Removing and installing engine speed sender G28

Procedure to remove and install engine speed sender G28.

Technical Data - Engine Identification

1 Identification

Vehicle and engine identification details.

Engine Identification Details

1.1 Engine number

Information on locating and interpreting the engine number.

1.2 Engine characteristics

Key specifications and characteristics of the engine.

Safety Instructions - General

2 Safety instructions

General safety instructions for vehicle service.

2.1 Safety precautions when working on fuel supply system

Safety precautions for work on the fuel supply system.

Repair Instructions - Cleanliness

3.1 Rules of cleanliness

Guidelines on cleanliness for repair procedures.

Safety Instructions - Ignition and Fuel

2.4 General notes on the ignition system

General notes pertaining to the ignition system.

2.5 Safety measures to apply when working on the fuel injection and ignition system

Safety measures for combined work on fuel injection and ignition.

Safety Instructions - Vehicle Systems

2.6 Safety precautions when working on vehicles with start/stop system

Specific safety precautions for vehicles with start/stop systems.

2.8 Safety precautions when working on cooling system

Safety precautions for work on the cooling system.

Additional Safety Instructions

2.9 Additional instructions when undertaking assembly work on the air-conditioning system

Additional assembly instructions for the air-conditioning system.

Repair Instructions - Engine Specifics

3.2 Foreign bodies in the engine

Procedures to prevent foreign object contamination in the engine.

3.3 Contact corrosion

Guidance on preventing and managing contact corrosion.

3.4 Cable routing and securing

Instructions for correct cable routing and securing.

Radiator and Capacitor Assembly

3.5 Assembly of radiators and capacitors

Instructions for assembling radiators and capacitors.

Engine Removal and Installation - Octavia III

1.1 Remove - (Octavia III)

Detailed procedure for removing the engine from Octavia III.

Engine Removal - Octavia III Procedures

1.1 Remove - (Octavia III) - Special tools and workshop equipment required

List of special tools and equipment for Octavia III engine removal.

Engine Removal - Octavia III - Work Procedure

1.1 Remove - (Octavia III) - Work procedure

Step-by-step work procedure for Octavia III engine removal.

Engine Removal - Yeti Procedures

1.2 Removing - (Yeti) - Special tools and workshop equipment required

List of special tools and equipment for Yeti engine removal.

Engine Removal - Yeti - Work Procedure

1.2 Removing - (Yeti) - Work procedure

Step-by-step work procedure for Yeti engine removal.

Engine Installation - Octavia III

1.4 Installing - (Octavia III)

Step-by-step procedure for installing the engine into Octavia III.

Assembly Bracket - Octavia III Components

2.1 Assembly bracket - Summary of components (Octavia III)

Summary of components for the Octavia III assembly bracket.

Assembly Bracket - Yeti Components

2.2 Assembly bracket - Summary of components (Yeti)

Summary of components for the Yeti assembly bracket.

Engine Bracket Removal/Installation

2.3 Removing and installing engine bracket - (Octavia IlI)

Procedure to remove and install the engine bracket on Octavia III.

2.4 Removing and installing engine bracket - (Yeti)

Procedure to remove and install the engine bracket on Yeti.

Gearbox Mount Procedures

2.5 Removing and installing gearbox mount

Procedure to remove and install the gearbox mount.

Assembly Bracket Checks and Adjustments

2.6 Checking the assembly bracket

Steps to check the assembly bracket for proper alignment.

2.7 Adjusting the unit mounting

Procedure for adjusting the unit mounting.

Crankshaft Group - Belt Pulley Side

1 Cylinder block on belt pulley side

Procedures for the cylinder block on the belt pulley side.

V-ribbed Belt System

1.1 V-ribbed belt - Summary of components

Summary of components for the V-ribbed belt system.

1.1.1 Summary of components - Vehicles without air conditioning

Components for V-ribbed belt in non-AC vehicles.

1.1.2 Summary of components - Vehicles with air conditioning

Components for V-ribbed belt in AC-equipped vehicles.

V-ribbed Belt Removal and Installation

1.2 Removing and installing V-ribbed belt

Procedure to remove and install the V-ribbed belt.

1.2.1 Removing and installing V-ribbed belt - Vehicles without air conditioning

Procedure for V-ribbed belt removal/installation in non-AC vehicles.

1.2.2 Removing and installing V-ribbed belt - Vehicles with air conditioning

Procedure for V-ribbed belt removal/installation in AC vehicles.

Tensioning Device for V-ribbed Belt

1.3 Removing and installing tensioning device for V-ribbed belt

Procedure to remove and install the V-ribbed belt tensioning device.

Ribbed Belt Pulley Procedures

1.4 Removing and installing ribbed belt pulley

Procedure to remove and install the ribbed belt pulley.

Cylinder Block - Gearbox End Procedures

2.1 Gearbox side cylinder block - Summary of components

Summary of components for the gearbox side of the cylinder block.

2.2 Removing and installing flywheel

Procedure to remove and install the flywheel.

2.3 Removing and installing the sealing flange on the gearbox side

Procedure to remove and install the gearbox side sealing flange.

Crankshaft Sealing Procedures

1.6 Replacing crankshaft seal on belt pulley side

Procedure to replace the crankshaft seal on the belt pulley side.

Crankshaft Timing Procedures

2.3 Test timing

Procedure for testing the engine timing.

Valve Gear Components

3.1 Valve gear - Summary of components

Summary of components for the valve gear.

3.2 Measuring axial play of camshaft

Method for measuring the axial play of the camshaft.

3.3 Removing and installing camshaft control

Procedure to remove and install the camshaft control.

Camshaft Gasket Ring Procedures

3.4 Removing and installing gasket rings for camshafts

Procedure to remove and install gasket rings for camshafts.

Camshaft Removal and Installation

3.4.1 Removing and installing the inlet camshaft on the belt pulley side

Procedure for inlet camshaft removal/installation on belt pulley side.

3.4.2 Removing and installing the exhaust camshaft on the belt pulley side

Procedure for exhaust camshaft removal/installation on belt pulley side.

3.4.3 Removing and installing the exhaust camshaft on the gearbox side

Procedure for exhaust camshaft removal/installation on gearbox side.

Camshaft Adjustment Valve

3.5 Removing and installing - N205- the camshaft adjustment valve 1

Procedure to remove and install the camshaft adjustment valve N205.

Valve Stem Seal Procedures

3.6 Removing and installing valve stem seal

Procedures for removing and installing valve stem seals.

Valve Stem Seal Replacement - Cylinder Head Installed

3.6.1 Removing and installing valve stem seal with cylinder head installed

Procedure for valve stem seal removal/installation with cylinder head installed.

Valve Stem Seal Replacement - Cylinder Head Removed

3.6.2 Removing and installing valve stem seal with cylinder head removed

Procedure for valve stem seal removal/installation with cylinder head removed.

Cooling System Components

1 Cooling system, coolant

Overview of cooling system components and coolant.

Coolant Hose Connections

1.1 Connection diagram for coolant hoses

Diagram illustrating coolant hose connections and flow direction.

Coolant System Maintenance

1.2 Draining and filling up coolant

Procedure for draining and refilling the engine coolant.

1.3 Checking the coolant system for leaktightness

Procedure to check the coolant system for leaks.

Coolant Pump and Regulation

2 Coolant pump, regulation of cooling system

Overview and procedures for the coolant pump and cooling regulation.

Coolant Pump Components

2.1 Summary of components - coolant pump/coolant thermostat

Summary of components for coolant pump and thermostat.

2.3 Removing and installing coolant pump

Procedure to remove and install the coolant pump.

2.5 Removing and installing coolant regulator

Procedure to remove and install the coolant regulator.

Coolant Temperature Sender Information

2.2 Coolant temperature sender - Summary of components

Summary of components for the coolant temperature sender.

2.6 Removing and installing coolant temperature sender - G62

Procedure to remove and install the coolant temperature sender G62.

2.7 Removing and installing coolant temperature sender at radiator outlet - G83

Procedure to remove and install the radiator outlet temp sender G83.

Toothed Belt Pulley for Coolant Pump

2.4 Removing and installing toothed belt pulley for coolant pump drive

Procedure to remove and install the toothed belt pulley for coolant pump drive.

Thermostat Procedures

2.5.1 Removing and installing thermostat for small coolant circuit

Procedure for thermostat removal/installation in small coolant circuit.

2.5.2 Removing and installing thermostat for large coolant circuit

Procedure for thermostat removal/installation in large coolant circuit.

Radiator and Fan Systems

4 Radiator and radiator fan

Overview of radiator and fan components and procedures.

Radiator Components - Octavia III

4.1 Radiator- Summary of components (Octavia III)

Summary of components for the Octavia III radiator.

4.5 Remove and install radiator (Octavia IlI)

Procedure to remove and install the radiator in Octavia III.

Radiator Components - Yeti

4.2 Radiator - Summary of components (Yeti)

Summary of components for the Yeti radiator.

4.6 Removing and installing radiator (Yeti)

Procedure to remove and install the radiator in Yeti.

Radiator Fan Shroud Components

4.3 Fan shroud with a radiator fan - Summary of components

Summary of components for fan shroud with one radiator fan.

4.4 Fan shroud with two radiator fans - Summary of components

Summary of components for fan shroud with two radiator fans.

Radiator Fan Shroud Removal/Installation

4.7 Removing and installing radiator cowl for radiator fan (Octavia III)

Procedure to remove and install radiator cowl for Octavia III.

4.8 Removing and installing fan shroud for radiator fan (Yeti)

Procedure to remove and install fan shroud for Yeti.

Radiator Fan Removal and Installation

4.9 Removing and installing radiator fan - V7

Procedure to remove and install radiator fan V7.

4.10 Removing and installing radiator fan 2 - V177

Procedure to remove and install radiator fan 2 V177.

Fuel Supply System Overview

1 Fuel tank and fuel delivery unit

Information and procedures for the fuel tank and delivery unit.

Fuel Tank Components - Octavia III

1.1 Fuel tank- Summary of components (Octavia III)

Summary of components for the Octavia III fuel tank.

1.6 Removing and installing fuel tank- (Octavia IlI)

Procedure to remove and install the fuel tank for Octavia III.

Fuel Tank Components - Yeti

1.2 Fuel tank - Summary of components (Yeti)

Summary of components for the Yeti fuel tank.

1.7 Removing and installing fuel tank - (Yeti)

Procedure to remove and install the fuel tank for Yeti.

Fuel Filter Components - Yeti

1.3 Fuel filter - Summary of components (Yeti)

Summary of components for the Yeti fuel filter.

1.4 Removing and installing fuel filter (Yeti)

Procedure to remove and install the fuel filter for Yeti.

Fuel Extraction Procedures

1.5 Extract fuel from the fuel tank

Procedure to extract fuel from the fuel tank.

Fuel Tank Emptying Procedures

1.5.1 Emptying fuel tank when fuel pump is intact

Procedure to empty fuel tank with intact fuel pump.

1.5.2 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Octavia III)

Procedure to empty Octavia III fuel tank when pump is damaged (>3/4 full).

1.5.3 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Yeti)

Procedure to empty Yeti fuel tank when pump is damaged (>3/4 full).

1.5.4 Emptying fuel tank when the fuel pump is damaged when less than 3/4 full

Procedure to empty fuel tank when pump is damaged (<3/4 full).

Fuel Delivery Unit and Sender Components

1.8 Fuel delivery unit and sender for fuel gauge display - Summary of components

Summary of components for fuel delivery unit and sender.

1.9 Removing and installing fuel delivery unit

Procedure to remove and install the fuel delivery unit.

1.10 Removing and installing the sender for fuel gauge display - G

Procedure to remove and install the fuel gauge sender G.

Fuel Pump Checks

1.11 Check fuel pump - (Octavia IlI)

Procedure to check the fuel pump in Octavia III.

1.12 Check fuel pump - (Yeti)

Procedure to check the fuel pump in Yeti.

Fuel Pump Pressure Checks

1.11.1 Checking fuel pressure

Procedure for checking fuel pressure.

1.11.2 Testing holding pressure

Procedure for testing fuel pressure holding.

1.11.3 Checking fuel delivery rate

Procedure for checking fuel delivery rate.

Yeti Fuel Pump Pressure Checks

1.12.1 Checking fuel pressure

Procedure for checking fuel pressure on Yeti models.

Yeti Fuel Pump Pressure Testing

1.12.2 Testing holding pressure

Procedure for testing fuel pressure holding on Yeti.

Yeti Fuel Delivery Rate Check

1.12.3 Checking fuel delivery rate

Procedure for checking fuel delivery rate on Yeti.

Accelerator Pedal Module

3.1 Accelerator pedal module- Summary of components (Octavia III)

Summary of components for Octavia III accelerator pedal module.

3.3 Removing and installing accelerator pedal module (Octavia IlI)

Procedure to remove and install Octavia III accelerator pedal module.

Accelerator Pedal Module - Yeti

3.2 Summary of components - Accelerator pedal module (Yeti)

Summary of components for Yeti accelerator pedal module.

3.4 Removing and installing accelerator pedal module (Yeti)

Procedure to remove and install Yeti accelerator pedal module.

Activated Charcoal Container System

4.1 Activated charcoal filter- Summary of components (Octavia III)

Summary of components for Octavia III activated charcoal filter.

4.2 Activated charcoal filter - Summary of components (Yeti)

Summary of components for Yeti activated charcoal filter.

4.3 Removing and installing parts of the activated charcoal filter system - (Octavia III)

Procedure to remove and install parts of the Octavia III system.

Mixture Preparation and Injection System

1 Injection system

Overview and fitting locations of the injection system.

Injection System Fitting Locations

1.1 Injection system - Fitting location of the injection system

Fitting locations for injection system components.

Engine Compartment Component Locations

1.1.1 Engine compartment - Overview of fitting locations (Octavia III)

Overview of component locations in Octavia III engine compartment.

1.1.2 Engine compartment - Overview of fitting locations (Yeti)

Overview of component locations in Yeti engine compartment.

1.1.3 Installation location overview - engine from front

Component locations viewed from the front of the engine.

1.1.4 Installation location overview - engine from rear

Component locations viewed from the rear of the engine.

Air Filter Housing

2.1 Air filter housing- Summary of components (Octavia III)

Summary of components for Octavia III air filter housing.

2.2 Summary of components - Air filter housing (Yeti)

Summary of components for Yeti air filter housing.

2.3 Removing and installing air filter housing

Procedure to remove and install the air filter housing.

Intake Manifold System

3.1 Intake manifold - Summary of components

Summary of components for the intake manifold.

3.2 Removing and installing intake manifold

Procedure to remove and install the intake manifold.

3.3 Removing and installing the throttle valve control unit J338

Procedure to remove and install the throttle valve control unit J338.

3.4 Clean throttle valve control unit - J338

Procedure for cleaning the throttle valve control unit J338.

Injector System Components

4.1 Fuel rail with injection valves - Summary of components

Summary of components for the fuel rail and injection valves.

4.2 Removing and installing the fuel distributor

Procedure to remove and install the fuel distributor.

4.3 Removing and installing injection valves

Procedure to remove and install the injection valves.

4.4 Checking injectors

Procedure for checking the injectors.

4.5 Clean injection valves

Procedure for cleaning the injection valves.

Sensors and Senders

5.1 Removing and installing intake air temperature sender G42 / manifold pressure sender G71

Procedure to remove/install intake air temp sender G42 / manifold pressure sender G71.

Lambda Probe System

6.1 Lambda probe - Summary of components

Summary of components for the lambda probe.

6.2 Removing and installing lambda probe - G39- / -G130

Procedure to remove and install lambda probes G39 / G130.

Engine Control Unit Procedures

7.1 Installing and removing engine control unit - J623- without protective housing - (Octavia III)

Procedure for installing/removing ECU J623 without protective housing (Octavia III).

7.2 Removing and installing engine control unit J623 , engine control unit with protective housing - (Octavia III)

Procedure for removing/installing ECU J623 with protective housing (Octavia III).

7.3 Installing and removing engine control unit J623 without protective housing - (Yeti)

Procedure for installing/removing ECU J623 without protective housing (Yeti).

7.4 Removing and installing engine control unit J623 , engine control unit with protective housing - (Yeti)

Procedure for removing/installing ECU J623 with protective housing (Yeti).

Exhaust System Procedures

1 Removing and installing exhaust system

Comprehensive guide to removing and installing the exhaust system.

Pre-Exhaust Pipe with Catalytic Converter

1.1 Pre-exhaust pipe with catalytic converter - Summary of components

Summary of components for the pre-exhaust pipe with catalytic converter.

1.4 Removing and installing pre-exhaust pipe with catalytic converter

Procedure to remove and install the pre-exhaust pipe with catalytic converter.

Middle and Rear Exhaust System Components

1.2 Middle or rear part of the exhaust system - Summary of components (Octavia III)

Summary of components for Octavia III middle/rear exhaust system.

1.3 Middle or rear part of the exhaust system - Summary of components (Yeti)

Summary of components for Yeti middle/rear exhaust system.

1.5 Removing and installing or replacing the middle and rear silencer - (Octavia III)

Procedure to remove/replace Octavia III middle/rear silencer.

1.6 Removing and installing or replacing the middle and rear silencer - (Yeti)

Procedure to remove/replace Yeti middle/rear silencer.

Exhaust System Alignment

1.7 Aligning exhaust system

Procedure for aligning the exhaust system.

1.7.1 Aligning exhaust system free of stress

Procedure to align exhaust system without stress.

Exhaust System Leak Inspection

1.8 Inspecting the exhaust system for leaktightness

Procedure to inspect the exhaust system for leaks.

Ignition System Overview

1 Ignition system

Overview of the ignition system components and procedures.

Ignition System Components

1.1 Ignition system - Summary of components

Summary of components for the ignition system.

1.2 Removing and installing ignition coils with output stage

Procedure to remove and install ignition coils with output stage.

1.3 Removing and installing knock sensor 1 - G61

Procedure to remove and install knock sensor 1 G61.

1.4 Removing and installing Hall sender - G40

Procedure to remove and install Hall sender G40.

1.5 Removing and installing engine speed sender - G28

Procedure to remove and install engine speed sender G28.

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