S2646/3246
Table of Contents
Electrical Hazard ..........................................Inside front cover
California Proposition 65............................Inside front cover
General Information
About This Manual .....................................................................i
Repairs and Maintenance ........................................................i
Abbreviations ..............................................................................i
Additional Information ...............................................................i
Service and Parts Information
Ordering Parts ...........................................................................ii
ANSI and OSHA Compliance ..................................................ii
Manuals ......................................................................................ii
Machine Information .................................................................ii
Parts Order Form .....................................................................iii
Section 1 – Repair Parts
Chassis, Steering and Brakes .............................................. 3
Pothole Protector...................................................................... 5
Pothole Protector – After February 2011 ............................. 6A
Trays, Mounting ........................................................................ 7
Battery Tray................................................................................ 9
Battery Tray – After February 2011 .....................................10A
Hydraulic Tray ......................................................................... 11
Hydraulic Tray – After February 2011 ................................14A
Scissor Stack – S2646 ..........................................................15
Scissor Stack – S2646E .....................................................16A
Scissor Stack – S3246 ..........................................................17
Scissor Stack – S3246E .....................................................18A
Scissor Stack Installation .....................................................19
Pothole Actuator Installation.................................................21
Platform .................................................................................... 23
Platform Installation...............................................................27
Step Installation ......................................................................29
Placards and Decals – S2646 ............................................31
Placards and Decals – S3246 ............................................35
Section 2 – Hydraulics
Steering, Drive and Brake Hoses .......................................... 3
Cylinder, Steering ..................................................................... 5
Drive Motor Hoses ................................................................... 7
Drive Speed Manifold............................................................... 9
Hydraulic Drive Motor............................................................. 11
Hydraulic Tray Hoses ............................................................13
Main Manifold Valve ................................................................15
Hydraulic Pump......................................................................17
Hydraulic Hoses, Scissor Stack – S2646..........................19
Cylinder, Lift – S2646.............................................................21
Hydraulic Hoses, Scissor Stack – S3246..........................23
Cylinder, Lift – S3246.............................................................25
Section 3 – Electrical
Chassis Wiring......................................................................... 3
Limit Switch ............................................................................... 5
Battery Tray Wiring ................................................................... 7
Battery Charger – United States ............................................ 9
Battery Charger – Australia/New Zealand ......................... 11
Battery Tray Wiring – after September 2005 .....................13
Battery Tray Wiring – After February 2011 ........................14A
Battery Charger – after September 2005...........................15
Hydraulic Tray Wiring.............................................................17
Electric Motor, hydraulic pump.............................................19
Lower Control Box..................................................................21
Lower Control Box – CE........................................................23
Lower Control Box – CE After February 2011 ..................24A
Main Harness .........................................................................25
Power to Platform Wiring ......................................................27
Stack Harness Connection ..................................................29
Stack Harness ........................................................................31
Upper Control Box..................................................................33
Upper Control Box – CE........................................................35
Controller, Upper Control Box..............................................37
Wire Harness, Internal – Upper Control Box ....................39
Upper Control Box ANSI – S2646E/S3246E ..................40.1
Controller, Upper Control Box
ANSI – S2646E/S3246E..................................................40.2
Upper Control Box CE/AU – S2646E/S3246E ...............40.3
Controller, Upper Control Box
CE/AU – S2646E/S3246E ..............................................40.4
Joystick – S2646E/S3246E ...............................................40.5
Overload System – CE ..........................................................41
Wire Harness, Overload System – CE...............................43
Section 4 – Options
Flashing Light........................................................................... 3
Key Switch, Lower Control Box.............................................. 5
Upper Control Box with Horn ................................................. 7
Upper Control Box with Battery Condition Indicator........... 9
Upper Control Box with Horn and Battery
Condition Indicator.............................................................. 11
Upper Control Box – CE with Battery
Condition Indicator..............................................................13
Platform Entry – Chain ..........................................................15
Platform Entry – Gravity Bar ..................................................17
Platform Entry – Swing Gate ................................................19
Lanyard Attachment ............................................................... 21
Battery Tray – Maintence Free Batteries ............................23
AC Generator ..........................................................................25
AC Generator – Wiring Only .................................................27
Canadian Standards Association Compliance ................ 29
Section 5 – Maintenance
Maintenance.............................................................................. 3
Maintenance Schedules ......................................................... 3
General Information................................................................. 3
Daily Prestart Inspection......................................................... 5
Frequent Inspection and Maintenance ................................ 7
Annual Maintenance .............................................................. 11
Major Repairs .........................................................................13
Lubrication...............................................................................15
Battery Care and Maintenance ............................................16
Battery Charger.......................................................................17
Fastener Torque Chart ..........................................................19
Appendix
Electrical Schematics
Hydraulic Schematics
Additional Information
Limited Warranty
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