EasyManua.ls Logo

Sony HCD-RG441 User Manual

Sony HCD-RG441
74 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
Ver 1.0 2004. 04
CD
Model Name Using Similar Mechanism NEW
Section
CD Mechanism Type CDM74-F1BD81
Optical Pick-up Name KSM-215DCP/C2NP
Tape Deck Model Name Using Similar Machanism NEW
Section Tape Transport Mechanism Type CWM43FF-25
SERVICE MANUAL
AEP Model
UK Model
HCD-RG333
E Model
HCD-RG441
HCD-RG333/RG441
Amplifier section
European and Russian models:
HCD-RG333:
DIN power output (rated): 100 + 100 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
125 + 125 watts (6 ohms at
1 kHz, 10% THD)
Music power output (reference):
250 + 250 watts (6 ohms at
1 kHz, 10% THD)
Other models:
HCD-RG441:
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
DIN power output (rated): 120 + 120 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
150 + 150 watts (6 ohms at
1 kHz, 10% THD)
SPECIFICATIONS
Inputs
GAME INPUT AUDIO L/R (phono jacks):
voltage 250 mV,
impedance 47 kilohms
GAME INPUT VIDEO (phono jack):
1 Vp-p, 75 ohms
Outputs
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
VIDEO OUT (phono jack):max. output level
1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
SPEAKER: accepts impedance of 6 to
16 ohms
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-877-772-01
2004D04-1
© 2004. 04
– Continued on next page –
MINI HI-FI COMPONENT SYSTEM
HCD-RG333/RG441 is the
tuner, deck, CD and amplifier
section in MHC-RG333/RG441.
(Photo: HCD-RG333)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sony HCD-RG441 and is the answer not in the manual?

Sony HCD-RG441 Specifications

General IconGeneral
Weight5.5 kg
Cassette DeckSingle Cassette Deck
USB PlaybackNo
TypeMini Hi-Fi System
Disc CompatibilityCD, CD-R
TunerFM/AM
Speaker Type2-Way Bass Reflex
FunctionsCD, Radio
Speakers2

Summary

SERVICE MANUAL

Specifications

Details on input/output, power, and other technical specifications.

General Specifications

CD, Tape Deck, and Tuner Specs

Technical details for CD player, tape deck, and tuner sections.

Safety Checks

Leakage Test and Component Warnings

Procedure for AC leakage testing and warnings for critical safety components.

Handling Precautions

Optical Pick-up & Laser Handling

Guidelines for handling optical pick-up, laser diodes, and flexible circuits.

Chip Component Replacement

Precautions for replacing chip components, especially tantalum capacitors.

Servicing Notes

Service Positions (AMP & BD81A)

Procedures for positioning the unit to inspect specific boards (AMP, BD81A).

General Information

Button Locations (Main Unit)

Guide to button locations on the main unit and their corresponding reference pages.

Remote Control Information

Button Locations (Remote)

Guide to remote control button locations and their reference pages.

Disassembly Procedure

Initial Disassembly Steps (Case, CD Door)

Procedure for disassembling the top case and the CD door mechanism.

Disassembly - Front Panel & CD Mechanism

Front Panel & CD Mechanism Removal

Procedures for removing the front panel section and CD mechanism deck.

Disassembly - Tape Deck & Panel Boards

Tape Deck & Panel Board Removal

Procedures for removing the tape mechanism deck and panel board.

Disassembly - Back Panel & Trans Boards

Back Panel & Trans Board Removal

Procedures for removing the back panel and trans boards.

Disassembly - Main & Amp Boards

Main & AMP Board Removal

Procedures for removing the main board and amplifier board.

Disassembly - BD81A & Connect Boards

BD81A & Connect Board Removal

Procedures for removing the BD81A board and connect board.

Disassembly - Driver/SW & Optical Pick-up

Driver/SW & Optical Pick-up Removal

Procedures for removing the driver/SW boards and the optical pick-up.

Disassembly - Sensor & Motor Boards

Sensor & Motor (TB) Board Removal

Procedures for removing the sensor board and the motor (TB) board.

Disassembly - Motor (LD) Board

Motor (LD) Board Removal

Procedure for removing the motor (LD) board.

Test Modes

AM Tuner Step & Cold Reset

Procedures for changing AM tuner steps and performing a cold reset.

Aging Mode Operation

Mode for checking CD and tape deck operation; displays error codes if issues occur.

Specific Test Modes

Panel, MC, Version, and CD Modes

Tests for panel segments, equalizer, version display, CD ship, service, and tray lock.

Additional Test Modes

CD Repeat Limit & AMP Test Modes

Modes for releasing CD repeat limits and testing AMP functions.

Diagrams and Pin Descriptions

IC Pin Descriptions (IC101)

Detailed pin descriptions for IC101 CXD3059AR (RF AMP) on the BD81A board.

IC Pin Descriptions Continued

IC Pin Descriptions (Page 23)

Detailed pin descriptions for various ICs, continuing from the previous page.

IC Pin Descriptions Continued

IC Pin Descriptions (Page 24)

Detailed pin descriptions for ICs, covering pins 102-120.

IC Pin Descriptions Continued

IC Pin Descriptions (IC601)

Detailed pin descriptions for IC601 LC876996A-53H2-E (SYSTEM CONTROLLER).

IC Pin Descriptions Continued

IC Pin Descriptions (MP3/CD Control)

Detailed pin descriptions for ICs related to MP3 and CD control functions.

Block Diagrams - CD Section

Optical Pick-up Block Diagram

Block diagram showing the optical pick-up and its connection to the RF AMP IC.

Block Diagrams - Main Section

Sound Processor Block Diagram

Block diagram illustrating the sound processor and its connections to various sections.

Block Diagrams - Panel/Power Section

System Controller Block Diagram

Block diagram showing the system controller and its interaction with panel and power functions.

Circuit Boards Location

Notes on Diagrams and Solder

Notes on PWB & Schematics

Notes on interpreting printed wiring boards and schematic diagrams.

Waveforms (Page 31)

Waveform examples for IC601 on the Panel Board.

Printed Wiring Boards - CD Mechanism (1/2)

BD81A Board Layout (Sides A & B)

Printed wiring board layouts for BD81A board, sides A and B.

Schematic Diagrams - CD Mechanism (1/2)

BD81A Board Schematic

Schematic diagram for the BD81A board, covering part of the CD mechanism.

Printed Wiring Boards - CD Mechanism (2/2)

Component Board Layouts (Motor LD/Driver/Sensor/SW/Motor TB)

Printed wiring board layouts for Motor LD, Driver, Sensor, SW, and Motor TB boards.

Schematic Diagrams - CD Mechanism (2/2)

Component Board Schematics (Motor LD/Driver/Sensor/SW/Motor TB)

Schematic diagrams for Motor LD, Driver, Sensor, SW, and Motor TB boards.

Schematic Diagrams - Main Section (1/2)

Main Board Schematic (1/2)

Schematic diagram for the main board, part 1 of 2.

Schematic Diagrams - Main Section (2/2)

Main Board Schematic (2/2)

Schematic diagram for the main board, part 2 of 2.

Printed Wiring Boards - Main Section

Layouts for Connect, Game Jack, Panel, Driver, Trans, AMP Boards

Printed wiring board layouts for Connect, Game Jack, Panel, Driver, Trans, and AMP boards.

Printed Wiring Boards - Panel Section

Layouts for REM, Panel, Connect, and 6 Stream LED Boards

Printed wiring board layouts for REM, Panel, Connect, and 6 Stream LED boards.

Schematic Diagrams - Panel Section (1/2)

Panel Board Schematic (1/2)

Schematic diagram for the panel board, part 1 of 2.

Schematic Diagrams - Panel Section (2/2)

Panel Board Schematic (2/2)

Schematic diagram for the panel board, part 2 of 2.

Printed Wiring Boards - Jack Section

Layouts for Connect, 6 Stream LED, H/P Jack, Game Jack, Video Out, Lead Boards

Printed wiring board layouts for Connect, 6 Stream LED, H/P Jack, Game Jack, Video Out, Lead boards.

Schematic Diagrams - Jack Section

Schematics for Connect, 6 Stream LED, H/P Jack, Game Jack, Video Out, Lead Boards

Schematics for Connect, 6 Stream LED, H/P Jack, Game Jack, Video Out, and Lead boards.

Printed Wiring Boards - Power Amp Section (RG333)

AMP Board Layout (RG333)

Printed wiring board layout for the amplifier board (RG333 model).

Printed Wiring Boards - Transformer Section (RG333)

Sub Trans & Trans Board Layouts (RG333)

Printed wiring board layouts for sub transformer and transformer boards (RG333).

Schematic Diagrams - Power Section (RG333)

AMP, Trans, and Sub Trans Schematics (RG333)

Schematics for amplifier, transformer, and sub transformer boards (RG333).

Printed Wiring Boards - Power Amp Section (RG441)

AMP Board Layout (RG441)

Printed wiring board layout for the amplifier board (RG441 model).

Printed Wiring Boards - Transformer Section (RG441)

Sub Trans & Trans Board Layouts (RG441)

Printed wiring board layouts for sub transformer and transformer boards (RG441).

Schematic Diagrams - Power Section (RG441)

AMP, Trans, and Sub Trans Schematics (RG441)

Schematics for amplifier, transformer, and sub transformer boards (RG441).

IC Block Diagrams

Key IC Block Diagrams (BD81A, Driver)

Block diagrams for primary ICs on BD81A and Driver boards.

IC Block Diagrams Continued

Key IC Block Diagrams (Main, Panel)

Block diagrams for key ICs on Main and Panel boards.

Exploded Views

Main Section Exploded View

Exploded view of the main section of the unit, showing major assemblies and parts.

Exploded Views - Front Panel (1)

Front Panel Section (1) Exploded View

Exploded view of the front panel section, showing main components and their part numbers.

Exploded Views - Front Panel (2)

Front Panel Section (2) Exploded View

Exploded view of the front panel section, detailing springs, cams, and dampers.

Exploded Views - Front Panel (3)

Front Panel Section (3) Exploded View

Exploded view of the front panel, showing buttons, windows, and cushions.

Exploded Views - Main Board Section

Main Board Section Exploded View

Exploded view of the main board section, illustrating transformers, fuses, and screws.

Exploded Views - CD Mechanism (1)

CD Mechanism Section (1) Exploded View

Exploded view of the CD mechanism section, part 1, detailing gears, motors, and boards.

Exploded Views - CD Mechanism (2)

CD Mechanism Section (2) Exploded View

Exploded view of the CD mechanism section, part 2, showing various components like magnets and boards.

Electrical Parts List - AMP Section

Amplifier Section Parts List (Capacitors, Diodes)

Electrical parts list for the amplifier section, including capacitors, diodes, and connectors.

Electrical Parts List - AMP Section Continued

Amplifier Section Parts List (Resistors, Transistors)

Electrical parts list for the amplifier section, detailing resistors and transistors.

Electrical Parts List - AMP & BD81A Sections

Amplifier & BD81A Parts List (Capacitors)

Electrical parts list for amplifier and BD81A sections, listing capacitors.

Electrical Parts List - BD81A Section Continued

BD81A Parts List (Connectors, ICs, Transistors, Resistors)

Electrical parts list for BD81A board, covering connectors, ICs, transistors, and resistors.

Electrical Parts List - Panel Section

Panel Board Parts List (Connectors, Diodes, Transistors, Resistors)

Electrical parts list for the panel board, covering connectors, diodes, transistors, and resistors.

Electrical Parts List - Main Section (Capacitors)

Main Board Parts List (Capacitors)

Electrical parts list for the main board, detailing capacitors.

Electrical Parts List - Main Section Continued

Main Board Parts List (Connectors, ICs, Transistors, Resistors)

Electrical parts list for the main board, listing connectors, ICs, transistors, and resistors.

Electrical Parts List - Main Section Continued

Main Board Parts List (Resistors)

Electrical parts list for the main board, detailing resistors.

Electrical Parts List - Main, Motor, Panel Sections

Parts Lists for Main, Motor (LD), Motor (TB), Panel Sections

Electrical parts lists for Main, Motor (LD), Motor (TB), and Panel sections.

Electrical Parts List - Panel Section Continued

Panel Board Parts List (Resistors, Switches, ICs, Connectors)

Electrical parts list for the panel board, listing resistors, switches, ICs, and connectors.

Electrical Parts List - Panel Section Continued

Panel Board Parts List (Resistors)

Electrical parts list for the panel board, detailing resistors.

Electrical Parts List - Panel, Rem, Sensor Sections

Parts Lists for Panel, REM, and Sensor Sections

Electrical parts lists for Panel, REM, and Sensor sections.

Electrical Parts List - Various Sections

Parts Lists for Sub-Trans, SW, Trans, Video Out, 6 Stream LED Sections

Electrical parts lists for Sub-Trans, SW, Trans, Video Out, and 6 Stream LED sections.

Electrical Parts List - 6 Stream LED Section Continued

6 Stream LED Board Parts List (Switches, Misc.)

Electrical parts list for the 6 stream LED board, including switches and miscellaneous items.

Related product manuals