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Sorensen DLM40-100E - User Manual

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DLM-E
3kW & 4kW
Series
Power Supplies
Operation Manual
This manual covers models:
DLM5–350E DLM5–450E
DLM8–350E DLM8–450E
DLM16–185E DLM16–250E
DLM32–95E DLM32–125E
DLM40–75E DLM40–100E
DLM60–50E DLM60–66E
DLM80–37E DLM80–50E
DLM150–20E DLM150–26E
DLM300–10E DLM300–13E
DLM600–5E DLM600–6.6E
SORENSEN
9250 Brown Deer Road
San Diego, CA 92121-2294
1-800-733-5427
Tel: (858) 450-0085
Fax: (858) 458-0267
Email: sales@elgar.com
www.elgar.com
©2002 by Sorensen, Division of Elgar Electronics Corporation
This document contains information proprietary to Sorensen, division of Elgar Electronics Corporation. The information
contained herein is not to be duplicated or transferred in any manner without prior written permission from Sorensen.
Ap
ril 25, 2002 Document No. M362000-01 Rev B

Table of Contents

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Summary

SAFETY NOTICE

SAFETY SYMBOLS

SORENSEN FIVE-YEAR WARRANTY

CONDITIONS OF WARRANTY

Details procedures for product returns, repair services, and warranty claims.

ABOUT THIS MANUAL

SECTION 1 FEATURES AND SPECIFICATIONS

1.1 Description

Provides an overview of the DLM-E Series power supplies and their design.

1.2 Operating Modes

Explains the Constant Voltage and Constant Current modes and automatic crossover.

1.3 Power Supply Features

Lists key features of the DLM-E Series power supplies.

1.4.1 3 kW DLM-E Electrical Specifications

Details electrical parameters for the 3 kW models.

1.4.2 4 kW DLM-E Electrical Specifications

Details electrical parameters for the 4 kW models.

1.4.3 Additional Specifications

Covers AC input, efficiency, altitude, temperature, and programming.

1.4.4 Mechanical Specifications

Provides physical dimensions, connector details, and weight.

SECTION 2 INSTALLATION

2.1 Introduction

Outlines the recommendations and procedures for inspecting, testing, and installing.

2.2 Safety

Details critical safety points for operating and servicing the power supplies.

2.2.1 High Energy;High Voltage Warning

Warns about high energy and voltage levels stored in the equipment.

2.2.2 AC Source Grounding

Emphasizes the importance of proper AC input grounding for safety.

2.2.3 EMI Provisions

Describes the installation of an EMI suppression filter for EMC compliance.

2.2.4 Operating and Servicing Precautions

Lists precautions for operation, servicing, and using test equipment.

2.3 Initial Inspection

Guides the user through physical checks after unpacking the unit.

2.4 Controls, Connectors, and Indicators

Identifies and describes front panel controls, indicators, and connectors.

2.4.1 Front Panel User Controls and Indicators

Detailed explanation of each front panel control and indicator.

2.4.2 Rear Panel

Identification and description of rear panel connectors and components.

2.5 Location, Mounting, and Ventilation

Guidelines for proper placement, mounting, and airflow.

2.6 AC Input Power Connection

Instructions and requirements for connecting the AC input power.

2.7 Initial Functional Tests

Procedures for verifying the power supply's operation after installation.

2.8 Load Connection

Critical precautions and methods for connecting loads and sensing lines.

2.8.1 Load Conductor Ratings

Specifies recommended wire gauges based on current capacity.

2.8.2 Noise and Impedance Effects

Discusses minimizing noise and impedance issues with wiring.

2.8.3 Making the Connections

Details how to make physical connections to the output terminals.

2.8.4 Connecting Single Loads

Shows diagrams for single load connections with local/remote sensing.

2.8.5 Connecting Multiple Loads

Explains methods for connecting multiple loads, radial vs parallel.

SECTION 3 BASIC OPERATION

3.1 Introduction

Introduces the basic operation section and local programming.

3.2 Standard Operation

Explains Constant Voltage/Current modes and local programming.

3.2.1 Operating Modes and Automatic Crossover

Describes the operating modes and automatic switching between them.

3.2.2 Local Programming Mode Operation

Details setting output voltage/current via front panel controls.

3.3 Using Remote Sensing

Explains the function and connection of remote sensing.

3.3.1 Connecting Remote Sense Lines

Step-by-step guide for connecting remote sense lines.

SECTION 4 ADVANCED OPERATION

4.1 Introduction

Lists advanced features and required procedures for accessing them.

4.2 Configuring for Remote Programming, Sensing, and Monitoring

Guides on setting up remote control using panel switches and connectors.

4.2.1 Programming, Monitoring, and Control Functions

Explains front panel switches and external J3 connector functions.

4.2.2 Rear Panel DIP Switch

Describes the rear panel DIP switch and its role in configuration.

4.2.3 Resetting Rear Panel DIP Switch Settings

Instructions for resetting DIP switch settings to factory defaults.

4.2.4 Making J3 Connections

Details how to make external connections to the J3 connector.

4.3 Remote Programming of Output Voltage and Current Limit

Covers remote control of output voltage and current limit via analog inputs.

4.3.1 Programming Output Voltage and Current Limit with the REMOTE;LOCAL Switch

Describes programming via the front panel REMOTE/LOCAL switch.

4.3.2 Programming Output Voltage

Details programming output voltage with external voltage or resistance.

4.3.3 Programming Output Current Limit

Details programming output current limit with external voltage or resistance.

4.3.4 Remote Programming Only the Output Voltage or Current Limit

Explains how to remotely program only voltage or current limit.

4.4 Using Over Voltage Protection (OVP)

Explains setting and resetting the Over Voltage Protection feature.

4.4.1 Front Panel OVP Operation

Details checking and setting OVP using front panel controls.

4.4.2 Resetting the OVP Circuit

Provides steps to reset the OVP circuit after activation.

4.4.3 Programming OVP with an External Voltage Source

Describes programming OVP with external voltage or resistance sources.

4.5 Using the Shutdown Function

Explains using the shutdown function via front panel or remote signals.

4.5.1 STANDBY Switch

Describes the function of the front panel STANDBY switch.

4.5.2 Programming the Shutdown Function

Details programming the shutdown function using DC or TTL signals.

4.5.3 Shutdown Application - Contact Closure

Explains using external relays to activate the shutdown function.

4.6 Remote Monitoring

Covers monitoring output status via readback signals and indicators.

4.6.1 Readback Signals

Details connections for monitoring output voltage and current.

4.6.2 Status Indicators

Lists status indicators and their corresponding J3 connector pins.

4.7 Using Multiple Supplies

Explains operating multiple supplies in series, parallel, or split configurations.

4.7.1 Configuring Multiple Supplies for Series Operation

Details connecting multiple supplies for series operation.

4.7.2 Configuring Multiple Supplies for Split Supply Operation

Explains configurations for split supply operation (positive/negative).

4.7.3 Configuring Multiple Supplies for Parallel Operation

Details connecting multiple supplies for parallel operation.

4.8 Front Panel Lockout

Describes disabling front panel controls for remote operation.

SECTION 5 MAINTENANCE AND TROUBLESHOOTING

5.1 Periodic Service

Covers recommended cleaning and periodic maintenance procedures.

5.2 Troubleshooting

Offers systematic guidance for diagnosing and resolving operational issues.

5.2.1 Preliminary Checks

Outlines initial checks to perform before proceeding with internal troubleshooting.

5.2.2 Troubleshooting at the Operation Level

Provides a table of common symptoms, checks, and corrective actions.

5.3 Calibration

Explains the process and location of potentiometers for calibration.

5.4 Ordering Parts

Provides contact details and instructions for ordering replacement parts.

5.5 Fuse Ratings

Lists the specific fuse types, ratings, and sizes used in the unit.

Sorensen DLM40-100E Specifications

General IconGeneral
Output Voltage Range0-40V
Output Current Range0-100A
Power Rating4000 W
Output TypeDC
CoolingForced air
Operating Temperature0 to 50 °C
Storage Temperature-20 to 70 °C
Remote SensingYes
Input Frequency47 to 63 Hz
Efficiency≥85%
ProtectionsOvervoltage, Overcurrent, Overtemperature

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