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Stahl SLE 3 User Manual

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SLE 3_
Translation of the original operating instructions
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Stahl SLE 3 Specifications

General IconGeneral
BrandStahl
ModelSLE 3
CategoryControl Unit
LanguageEnglish

Summary

1 Introduction

1.1 General information on these operating instructions

Provides context for the SLE 3 control unit's use as a safety manual for hoist operations.

1.4 Disclaimer / Loss of warranty

Details consequences of non-compliance with operating instructions, affecting liability and warranty.

1.5 Symbols

Explains safety symbols used in the manual for hazard severity and specific warnings like electrical voltage or hand injuries.

1.6 Target group

Identifies electrically skilled persons and competent persons responsible for installation, troubleshooting, and maintenance.

1.7 Warranty claims

Lists prerequisites for warranty fulfillment, including adherence to operating instructions and intended use.

1.8 Misuse

Warns against using the device contrary to instructions, which voids warranty.

1.9 Commissioning / Operation / Documentation

Emphasizes the need for programming and documenting commissioning for safety functions.

1.10 Standards and directives

Lists relevant European directives and standards for hoists and the SLE 3 control equipment.

1.11 Intended use

Defines the SLE 3's specific applications, limitations, and role in hoist control and overload protection.

2 General safety instructions

2.1 Installation requirements

Outlines guidelines for electrical installation, cabinet assembly, wiring, and cable connections for safe operation.

2.2 Residual risks

Details potential hazards like unexpected start-up and direct contact with power supply, requiring safety precautions.

3 Product and functional description

3.1 Description

Introduces the SLE 3 as an electronic control unit for hoists with overload cut-off and monitoring functions.

3.2 Load sensor

Explains the role of the DMS load sensor, its importance as a safety component, and requirements for approved sensors.

3.3 Front view

Illustrates the SLE 3's front panel, identifying switches, display board, and signalling/status LEDs.

3.4 Block diagram SLE 3

Presents a block diagram showing the internal components, connections, and signal flow of the SLE 3 unit.

3.5 Schematic circuit diagram

Displays the schematic circuit diagram of the SLE 3, illustrating power supply, load sensor, and output connections.

3.6 Safety functions

Details the safety functions of the SLE 3, focusing on overload cut-off mechanisms and response times.

3.6.1 Overload cut-off

Explains the overload cut-off design, conditions for activation, and response times according to ISO 13849-1.

3.6.2 Sensor errors

Describes detected sensor errors (broken cable, short circuit, differential), their consequences, and detection times.

3.7 Control and monitoring functions

Introduces the control and monitoring capabilities of the SLE 3, including actuation and relay outputs.

3.7.3 Motor management

Explains motor management functions, including off-times for lifting and lowering movements based on switch settings.

Motor management table

Presents a table detailing motor management parameters and their relationship to settings (S1, S3) and times (ts, tf, tr, ta, tb).

3.7.4 Operating time counter

Describes the integrated operating time counter that logs the total hours of hoist motor actuation.

3.7.5 Temperature monitoring for hoist and travel motors

Details the temperature monitoring function for hoist and travel motors via thermistor inputs, including error indication and blocking.

3.7.6 Signalling relays

Explains the parameterization and use of 'err' and 'option' signaling relays for outputting error messages.

4 Installation

4.1 Dimensions

Provides the physical dimensions of the SLE 3 unit (W x H x D).

4.2 Attachment possibilities

Describes methods for attaching the SLE 3, including snap-on and screw mounting.

4.5 Mounting

Specifies mounting requirements, recommending installation in a switch cabinet with at least IP 54 protection.

5 Commissioning, tests, settings and maintenance

5.1 Commissioning and regular tests

Details the requirements and types of tests (acceptance, regular) for the SLE 3, emphasizing qualified personnel.

5.2 Change to the cut-off point

Explains how to save a new cut-off point using the testing bay function, requiring an electrically skilled person.

5.3 Settings

Introduces the settings section, including the testing bay function and permissible cut-off point range.

5.3.1 Testing bay function

Describes the testing bay function, its purpose for setting overload cut-off, and associated safety warnings.

5.3.2 Activating the testing bay function

Provides a step-by-step guide for activating the testing bay function, including switch settings and LED indications.

5.4 Crane test

Explains the purpose and activation of the "Crane test" function to increase the overload cut-off point for specific testing.

5.4.1 Activation of the function "Crane test"

Details the preparation and activation procedure for the "Crane test" function, requiring specific switch operations and timing.

5.4.2 Deactivation of the crane test

Outlines methods for deactivating the "Crane test" function, such as restarting the device or pressing button S5.

5.5 Documentation of changes to the cut-off point

Provides a table for documenting changes to the cut-off point, requiring signatures and confirmation to maintain warranty.

5.6 Device or sensor replacement

Guides on replacing the device or sensor, emphasizing restoration of original installation state and re-commissioning.

5.7 Maintenance

Advises on regular maintenance, specifically checking screw terminal tightness annually.

5.8 Wear parts

States that the SLE 3 has no wear parts and outlines properties for equivalent replacement devices.

6 Error and warning messages, faults

6.1 Operation

Describes the operational status indication using LEDs (pwr, err, I, II, III) and general error handling.

6.2 Error state indicators

Details error states detected by the SLE 3, their consequences (e.g., lifting blocked), and correction methods.

6.3 Warning messages

Explains warning messages indicated by LEDs, their causes (e.g., crane test active, overheating), and corrective actions.

7 Decommissioning

Decommissioning

Outlines operator responsibility for decommissioning, environmental laws, and disposal of electronic scrap.

8 Technical data

Supply

Lists supply voltage variants, tolerance, power consumption, and fuse protection for the SLE 3.

Inputs load sensor

Provides technical specifications for the load sensor input, including type, supply voltage, and signal range.

Safety parameter values per ISO 13849-1 (Part 1)

Lists safety parameter values for the SLE 3 according to ISO 13849-1.

EMC and Environmental Specifications

Covers EMC standards, operating/storage temperatures, dimensions, protection, and mounting.

Connection and Cable Details

Details connection terminals, attachment, weight, mounting position, and maximum cable lengths for signals.

Safety Parameter Values (ISO 13849-1) for Sensors and Contactors

Lists safety parameter values for sensors and contactors according to ISO 13849-1.

8.1 Rating plates

Explains how to find type designation, hardware, and software versions on the rating plate.

8.2 Type designation

Details the structure of the SLE device type designation and its encoded parameters.

Annex

Changes to the SLE 3 device setting

Provides a log sheet for documenting changes to SLE 3 device settings, including signatures and reasons.

Notes

A blank section for user notes.

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