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Stihl 020 T

Stihl 020 T
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STIHL 020 T 1
Service Manual
020 T Chain Saws
This manual contains detailed
descriptions of all repair and
servicing procedures for 020 T
chain saws.
You should make use of the
illustrated parts list while carrying
out repair work. It shows the
installed positions of the individual
components and assemblies.
Microfilmed parts lists are always
more up to date than printed lists.
A fault on the machine may have
several causes. Consult the
"Troubleshooting Charts" when
tracing faults.
Refer to the "Technical Information"
bulletins for engineering changes
which have been introduced since
publication of this service manual.
Technical information bulletins also
supplement the parts list until a re-
vised edition is issued.
The special servicing tools mentioned
in the descriptions are listed in the last
chapter of this manual. Use the part
numbers to identify the tools in the
"STIHL Special Tools" manual.
The manual lists all special servicing
tools currently available from STIHL.
Service manuals and all technical
information bulletins describing
engineering changes are intended
exclusively for the use of STIHL
servicing dealers. They must not be
passed to third parties.
Always use original STIHL
replacement parts.
They can be identified by
the STIHL part number, the
STIHl
logo
and the STIHL parts symbol
(
The symbol may appear alone on
small parts.
STIH
l
© 1999, Andreas Stihl AG & Co., Waiblingen
Servicing and repairs are made
considerably easier if the machine
is mounted on the assembly stand
(1). This enables the machine to be
swivelled to the best position for the
ongoing repair and leaves both hands
free.
The machine is secured to the stand
by means of the guide bar mounting
nut (after removing the sprocket
cover).

Table of Contents

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Stihl 020 T Specifications

General IconGeneral
BrandStihl
Model020 T
CategoryChainsaw
LanguageEnglish

Summary

Introduction and General Information

Manual Purpose and Usage

Details repair and servicing procedures, usage of parts lists, and technical information bulletins.

Special Servicing Tools

Mentions special servicing tools are listed in the last chapter and available from STIHL.

Intended Audience and Use

Manuals are for STIHL servicing dealers only and must not be passed to third parties.

Specifications

Engine Specifications

Details displacement, bore, stroke, compression ratio, power, torque, speed, and bearings.

Fuel System Specifications

Covers carburetor settings, fuel tank capacity, octane number, fuel mixture, and air filter type.

Ignition System Specifications

Lists ignition type, air gap, timing, advance angle, spark plug details, and heat range.

Cutting Attachment Specifications

Provides details on guide bars, bar lengths, Oilomatic chain, chain sprockets, chain speed, and lubrication.

Special Accessories

Lists repair kits, sprockets, Elastostart, and air filters for user and service shop.

Tightening Torques

Specifies tightening torques for various fasteners and components for assembly.

Troubleshooting Charts

Clutch, Chain Drive, Chain Brake and Chain Tensioner Issues

Addresses issues like chain turning at idle, loud noises, and rapid wear of chain or sprocket.

Engine Performance Issues

Covers problems with starting, power delivery, erratic operation, and engine overheating.

Ignition System Faults

Guides through diagnosing issues related to spark plug, ignition lead, and module.

Rewind Starter Problems

Helps diagnose issues with starter rope, rewind spring, and starter mechanism.

Chain Lubrication Issues

Troubleshoots problems with chain receiving no oil or oil pump delivery.

Fuel System Issues

Addresses carburetor flooding, stalling, poor acceleration, and engine speed drops.

Clutch, Chain Drive, Chain Brake and Chain Tensioner

Disassembling the Clutch

Step-by-step instructions for taking apart the clutch assembly.

Assembling the Clutch

Detailed guide for reassembling the clutch components correctly.

Chain Sprocket Removal and Installation

Procedures for removing and installing the chain sprocket, including torque settings.

Disassembling and Assembling the Chain Brake

Instructions for taking apart and putting back together the chain brake mechanism.

Chain Tensioner Maintenance

Steps for removing, disassembling, and installing the chain tensioner.

Engine Service

Exhaust Muffler Service

Procedures for removing and servicing the exhaust muffler and gasket.

Engine Crankcase Leakage Test

Tests for air leaks in the crankcase using pressure and vacuum methods.

Preparations for Leakage Test

Steps to prepare the engine for pressure and vacuum leakage tests.

Pressure Test Procedure

How to perform a pressure test on the crankcase to check for leaks.

Vacuum Test Procedure

How to conduct a vacuum test on the crankcase, particularly for oil seals.

Oil Seal Replacement

Instructions for replacing oil seals on the clutch and ignition sides of the crankcase.

Cylinder and Piston Service

Detailed steps for removing and installing the cylinder and piston assembly.

Piston Rings Service

Procedures for removing, cleaning, and installing piston rings.

Crankcase Disassembly and Assembly

Steps for removing and installing the crankshaft and separating/joining crankcase halves.

Ignition System Service

Spark Plug Inspection and Installation

Guidance on checking, cleaning, gapping, and installing the spark plug.

Ignition Plug Terminal and Lead Service

Procedures for removing and installing the ignition plug terminal and lead.

Ignition Module and Flywheel Service

Instructions for removing, installing, and checking the ignition module and flywheel.

Ground Wire and Short Circuit Wire

Details on servicing the ground wire and short circuit wire connections.

Rewind Starter Service

Routine Maintenance of Rewind Starter

Performing routine maintenance, cleaning, and lubrication of the rewind starter.

Rope Rotor Service

Steps for removing and installing the rope rotor and reliving rewind spring tension.

Starter Rope Replacement

Procedure for replacing the starter rope, including knot tying and installation.

Rewind Spring Replacement

Instructions for safely replacing the rewind spring, including handling precautions.

Tensioning the Rewind Spring

Method for correctly tensioning the rewind spring for proper starter operation.

Pawl and Starter Rope Guide Bush Service

Servicing the pawl and replacing the starter rope guide bush.

AV Handle System

Front Upper Annular Buffer Service

Procedure for removing and installing the front upper annular buffer.

Front Lower Annular Buffer Service

Procedure for removing and installing the front lower annular buffer.

Rear Annular Buffer Service

Procedure for removing and installing the rear annular buffer.

Master ControlHandle System Service

Master Control Lever Service

Instructions for removing and installing the master control lever.

Choke and Throttle Rods Service

Procedures for disconnecting and connecting choke and throttle rods.

Interlock Lever and Switch Shaft Service

Steps for removing and installing the interlock lever and switch shaft.

Contact Springs Service

Details on handling and installing contact springs for ground wire.

Double Lever (ChokeThrottle) Service

Instructions for servicing the double lever for choke and throttle control.

Front Handle Service

Procedures for removing and installing the front handle.

Handle Housing Service

Steps for removing and installing the handle housing, including manifold flange.

Chain Lubrication System

Suction Hose and Pickup Body Service

Procedures for removing, cleaning, and installing the suction hose and pickup body.

Vent Valve Service

Instructions for cleaning and replacing the tank vent valve.

Oil Pump Service

Steps for removing, installing, and servicing the oil pump and its components.

Fuel System Service

Air Filter Maintenance

Guidance on cleaning and replacing the air filter and its element.

Carburetor Removal and Installation

Step-by-step process for removing and reinstalling the carburetor.

Carburetor Leakage Testing

Method for testing the carburetor for leaks using specialized equipment.

Carburetor Servicing and Adjustment

Detailed procedures for servicing carburetor components and adjusting settings.

Pickup Body and Fuel Hose Service

Procedures for servicing the fuel pickup body and fuel hose, including tank cleaning.

Tank Vent Service

Instructions for cleaning and installing the tank vent valve for proper pressure equalization.

Tank Housing Service

Procedures for removing and installing the tank housing and its components.

Special Servicing Tools and Aids

List of Special Servicing Tools

Comprehensive list of part numbers and applications for specialized tools.

Servicing Aids and Lubricants

List of recommended servicing aids, greases, threadlockers, and cleaning agents.

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