30 Series 4144 Components FC, FS, KM
6. Rewind Starter
6.1 General
If the action of the starter rope 
becomes very stiff and the rope 
rewinds very slowly or not 
completely, it can be assumed that 
the starter mechanism is in order 
but plugged with dirt. At very low 
outside temperatures the lubricating 
oil on the rewind spring may thicken 
and cause the spring windings to 
stick together. This has a 
detrimental effect on the function of 
the starter mechanism. 
In such a case it is sufficient to apply 
a few drops of a standard solvent-
based degreasant (containing no 
chlorinated or halogenated 
hydrocarbons) to the rewind spring.
Carefully pull out the starter rope 
several times and allow it to rewind 
until its normal smooth action is 
restored.
Before installing, lubricate the 
rewind spring and starter post with 
STIHL special lubricant.
If clogged with dirt or pitch, the 
entire starter mechanism, including 
the rewind spring, must be removed 
and disassembled. Take particular 
care when removing the spring.
– Clean all components.
6.2 Removing and Installing
: Take out the screws (arrows).
– Remove the rewind starter (1).
– Position the rewind starter (1) so 
that the cover (arrow) fits behind 
the tank filler.
: Push home the rewind starter (1) 
and, at the same time, pull the 
starter grip a little until the rope 
rotor slips between the pawls.
– Insert screws and tighten them 
down firmly.
– Tightening torques, b 3.4
1
545RA097 TG
1
545RA098 TG
6.3 Pawls
– Remove the rewind starter, 
b 6.2
: Push the locking pegs (arrows) 
from behind the carrier to remove 
the pawls (1) 
: Remove the torsion spring (1) 
from the pawl (2).
– Check the individual parts and 
replace if necessary.
1
1
545RA099 TG545RA100 TG
2
1