•
Release clamp screw on support.
•
Push the support forwards and
pull off the rubber buffers.
- Push the AV housing forwards.
•
Pull the rubber buffers off the
clutch housing.
- Slip the rubber buffers over the
pegs on the clutch housing and
support.
- Coat rubber buffers with alittle
lubricant (e.g. washing-up liquid).
- Push AV housing onto the rub-
ber buffers.
- Push support onto AV housing
and engage the rubber buffers
as the same time.
•
To set the gap (7 mm/0.27")
between the clutch housing and
AV housing, fit steel bar (e.g.
120x30x7 mm) at both sides
(see ill.).
•
Fit a steel bar (e.g. 90x30x7 mm)
at both sides between the AV
housing and support.
•
Push support in direction of AV
housing until the four steel bars
are tight.
- Tighten down screw to 6.0 Nm
(4.4 lbf.ft).
- Take out the steel bars.
Assemble all parts in the
reverse sequence.
- Place cover in the lower slot and
push it home until it snaps into
position.
AV housing
- Remove bike handle -
see 10.2.
- Remove the gearhead -see 11.1.
- Remove throttle cable from AV
housing.
- Release clamp screw on support.
•
Pull the support (1) and AV
housing (2) off the drive tube.
2
5
0
R
A
1
9
8
V
A
2
5
0
R
A
1
9
9
V
A
2
5
0
R
A
2
0
0
V
A
2
5
0
R
A
2
0
1
V
A
2
5
0
R
A
2
0
2
V
A
2
5
0
R
A
2
0
3
2
1
V
A
FS 120, 200, 300, 350, 400, 450, FR 350, 450 49